Rouhollah Dermanaki Farahani

Three-Dimensional Printing of Multifunctional Nanocomposites: Manufacturing Techniques and Applications.

The integration of nanotechnology into three-dimensional printing (3DP) offers huge potential and opportunities for the manufacturing of 3D engineered materials exhibiting optimized properties and multifunctionality. The literature relating to different 3DP techniques used to fabricate 3D structures at the macro- and microscale made of nanocomposite materials is reviewed here. The current state-of-the-art fabrication methods, their main characteristics (e.g., resolutions, advantages, limitations), the process parameters, and materials requirements are discussed. A comprehensive review is carried out on the use of metal- and carbon-based nanomaterials incorporated into polymers or hydrogels for the manufacturing of 3D structures, mostly at the microscale, using different 3D-printing techniques. Several methods, including but not limited to micro-stereolithography, extrusion-based direct-write technologies, inkjet-printing techniques, and popular powder-bed technology, are discussed. Various examples of 3D nanocomposite macro- and microstructures manufactured using different 3D-printing technologies for a wide range of domains such as microelectromechanical systems (MEMS), lab-on-a-chip, microfluidics, engineered materials and composites, microelectronics, tissue engineering, and biosystems are reviewed. Parallel advances on materials and techniques are still required in order to employ the full potential of 3D printing of multifunctional nanocomposites.

Preparation of Highly Exfoliated Polyester–Clay Nanocomposites: Process–Property Correlations

A large number of polyester nanocomposite batches featuring different kinds of nanoclay surface modifiers and up to 6 wt % nanoclay were manufactured using a solvent-based technique. Montmorillonite platelets modified with ammonium ions of different chemical architectures were examined to study the effect of ammonium ions on the extent of surface reactions with long-chain fatty acids. The ammonium montmorillonite was first dispersed and suspended in acetone. This suspension was further esterificated with dotriacontanoic (lacceroic) acid to form high density brushes on the clay surface. This led to achieving higher basal plane spacing of the montmorillonite platelets due to the reduction of electrostatic interactions holding them. The outcome of the surface esterification was analyzed by Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD). The esterificated ammonium-modified clays were then mixed by five different mixing strategies based on the use of a three-roll mill mixer (TRM) and/or ultrasonication (US) to obtain the desired polyester-nanoclay dispersion, intercalation, and exfoliation. The dispersion states of the modified nanoclay in polymer were characterized from XRD, scanning electron microscopy (SEM), and low and high magnification transmission electron microscopy (TEM). Mechanical, thermal, and barrier properties of the resulting composites were experimentally characterized. The Mori-Tanaka method along with an orientation distribution function was used to verify the experimental effective stiffness of the polyester nanocomposite systems. The aspect ratio of nanoclays and their level of intercalation and/or exfoliation after mixing were also confirmed by the comparison of the experimental diffusivity results with those of Ficks diffusion model. Systems having 4 and 6 wt % esterificated ammonium nanoclay and prepared according to a combined TRM/US mixing procedure showed optimal performance with balanced properties and processing ease, thereby showing potential for use in the automotive, transportation, and packaging industries.

Electrical transport properties of single wall carbon nanotube/polyurethane composite based field effect transistors fabricated by UV-assisted direct-writing technology

We report on the fabrication and transport properties of single-walled carbon nanotube (SWCNT)/polyurethane (PU) nanocomposite microfiber-based field effect transistors (FETs). UV-assisted direct-writing technology was used, and microfibers consisting of cylindrical micro-rods, having different diameters and various SWCNT loads, were fabricated directly onto SiO₂/Si substrates in a FET scheme. The room temperature dc electrical conductivities of these microfibers were shown to increase with respect to the SWCNT concentrations in the nanocomposite, and were about ten orders of magnitude higher than that of the pure polyurethane, when the SWCNT load ranged from 0.1 to 2.5 wt% only. Our results show that for SWCNT loads ≤ 1.5 wt%, all the microfibers behave as a FET with p-type transport. The resulting FET exhibited excellent performance, with an I(on)/I(off) ratio of 10⁵ and a maximum on-state current (I(on)) exceeding 70 µA. Correlations between the FET performance, SWCNTs concentration, and the microfiber diameters are also discussed.

Micromechanical characterization of single-walled carbon nanotube reinforced ethylidene norbornene nanocomposites for self-healing applications

We report on the fabrication of self-healing nanocomposite materials, consisting of single-walled carbon nanotube (SWCNT) reinforced 5-ethylidene-2-norbornene (5E2N) healing agent?reacted with ruthenium Grubbs catalyst?by means of ultrasonication, followed by a three-roll mixing mill process. The kinetics of the 5E2N ring opening metathesis polymerization (ROMP) was studied as a function of the reaction temperature and the SWCNT loads. Our results demonstrated that the ROMP reaction was still effective in a large temperature domain (???15?45??C), occurring at very short time scales (less than 1?min at 40??C). On the other hand, the micro-indentation analysis performed on the SWCNT/5E2N nanocomposite material after its ROMP polymerization showed a clear increase in both the hardness and the Young modulus?up to nine times higher than that of the virgin polymer?when SWCNT loads range only from 0.1 to 2?wt%. The approach demonstrated here opens new prospects for using carbon nanotube and healing agent nanocomposite materials for self-repair functionality, especially in a space environment.

6.13 Additive Manufacturing of Multifunctional Nanocomposites and Composites

There is currently an increasing effort toward manufacturing of three-dimensional (3D) high-end products using additive manufacturing (AM) approach. The main limitations of the common AM techniques have been the limited choice of compatible materials combined with the nonfunctionality (e.g., electrical and thermal insulating) and relatively low mechanical strength of conventional printing materials (e.g., pure polymers). The main goal of this chapter is to review the different state-of-the-art AM methods compatible with nanocomposite and composite materials; explain the material designs, manufacturing parameters and the printed system properties, functionalities, and applications. The printable composite materials are designed with multiple constituents in order to offer a wide variety of functionalities (e.g., electrical and thermal conductivities, magnetism, piezoresistivity) to 3D structures at the nano, micro, or macroscales.