Rs Trask

Biomimetic self-healing of advanced composite structures using hollow glass fibres

The use of functional repair components stored inside hollow reinforcing fibres is being considered as a self-repair system for future composite structures. The incorporation of a self-healing capability within a variety of materials, including fibre reinforced polymers (FRPs), has been investigated by a number of workers previously. This paper considers the placement of self-healing plies within an FRP to mitigate damage occurrence and restore mechanical strength. The flexural strength results indicate that the inclusion of hollow fibres results in an initial strength reduction of 16% from a baseline FRP laminate. However, the effect of impact damage on the performance of the baseline FRP laminate and the laminate containing the hollow fibre layers was comparable, with a flexural strength typically 72–74% of the undamaged state. Self-healing of the damage site saw the laminate recover 87% of the undamaged baseline FRP laminates strength. This study provides clear evidence that an FRP laminate containing hollow fibre layers can successfully self-heal. This result suggests that biomimetic repair is now possible for advanced composite structures.

Bioinspired self-healing of advanced composite structures using hollow glass fibres.

Self-healing is receiving an increasing amount of worldwide interest as a method to autonomously address damage in materials. The incorporation of a self-healing capability within fibre-reinforced polymers has been investigated by a number of workers previously. The use of functional repair components stored inside hollow glass fibres (HGF) is one such bioinspired approach being considered. This paper considers the placement of self-healing HGF plies within both glass fibre/epoxy and carbon fibre/epoxy laminates to mitigate damage occurrence and restore mechanical strength. The study investigates the effect of embedded HGF on the host laminates mechanical properties and also the healing efficiency of the laminates after they were subjected to quasi-static impact damage. The results of flexural testing have shown that a significant fraction of flexural strength can be restored by the self-repairing effect of a healing resin stored within hollow fibres.

Self-healing polymer composites: mimicking nature to enhance performance

Autonomic self-healing materials, where initiation of repair is integral to the material, are being developed for engineering applications. This bio-inspired concept offers the designer an ability to incorporate secondary functional materials capable of counteracting service degradation whilst still achieving the primary, usually structural, requirement. Most materials in nature are themselves self-healing composite materials. This paper reviews the various self-healing technologies currently being developed for fibre reinforced polymeric composite materials, most of which are bioinspired, inspired by observation of nature. The most recent self-healing work has attempted to mimic natural healing through the study of mammalian blood clotting and the design of vascular networks found in biological systems. A perspective on current and future self-healing approaches using this biomimetic technique is offered. The intention is to stimulate debate outside the engineering community and reinforce the importance of a multidisciplinary approach in this exciting field.

Self-healing composite sandwich structures

Impact damage can degrade the flexural strength of composite sandwich structures by over 50% due to a loss of skin support inducing localized skin buckling. Various self-healing methodologies have been applied to laminated composites but the concept of delivering a healing agent from a remote reservoir to a region of damage via a vascular network offers the potential for a robust and replenishable system housed in the core of a sandwich structure. In this pilot study a vascular sandwich structure that appears as a conventional sandwich composite has been developed and tested. The network has been shown to have negligible influence on the innate static mechanical properties of the host panel. Infiltration of the vascular network with a pre-mixed epoxy resin system after impact damage demonstrated a complete recovery of flexural failure mode and load. Infiltration with the same resin system from separate unmixed networks, where self-healing is initiated autonomously via mixing within the damage, has also been shown to fully recover undamaged failure load when both networks are successfully breached.

Biomimetic reliability strategies for self-healing vascular networks in engineering materials

Self-healing via a vascular network is an active research topic, with several recent publications reporting the application and optimization of these systems. This work represents the first consideration of the probable failure modes of a self-healing system as a driver for network design. The critical failure modes of a proposed self-healing system based on a vascular network were identified via a failure modes, effects and criticality analysis and compared to those of the human circulatory system. A range of engineering and biomimetic design concepts to address these critical failure modes is suggested with minimum system mass the overall design driver for high-performance systems. Plant vasculature has been mimicked to propose a segregated network to address the risk of fluid leakage. This approach could allow a network to be segregated into six separate paths with a system mass penalty of only approximately 25%. Fluid flow interconnections that mimic the anastomoses of animal vasculatures can be used within a segregated network to balance the risk of failure by leakage and blockage. These biomimetic approaches define a design space that considers the existing published literature in the context of system reliability.

Characterization and analysis of carbon fibre-reinforced polymer composite laminates with embedded circular vasculature

A study of the influence of embedded circular hollow vascules on structural performance of a fibre-reinforced polymer (FRP) composite laminate is presented. Incorporating such vascules will lead to multi-functional composites by bestowing functions such as self-healing and active thermal management. However, the presence of off-axis vascules leads to localized disruption to the fibre architecture, i.e. resin-rich pockets, which are regarded as internal defects and may cause stress concentrations within the structure. Engineering approaches for creating these simple vascule geometries in conventional FRP laminates are proposed and demonstrated. This study includes development of a manufacturing method for forming vascules, microscopic characterization of their effect on the laminate, finite element (FE) analysis of crack initiation and failure under load, and validation of the FE results via mechanical testing observed using high-speed photography. The failure behaviour predicted by FE modelling is in good agreement with experimental results. The reduction in compressive strength owing to the embedding of circular vascules ranges from 13 to 70 per cent, which correlates with vascule dimension.

Bioinspired engineering study of Plantae vascules for self-healing composite structures

This paper presents the first conceptual study into creating a Plantae-inspired vascular network within a fibre-reinforced polymer composite laminate, which provides an ongoing self-healing functionality without incurring a mass penalty. Through the application of a ‘lost-wax’ technique, orthogonal hollow vascules, inspired by the ‘ray cell’ structures found in ring porous hardwoods, were successfully introduced within a carbon fibre-reinforced epoxy polymer composite laminate. The influence on fibre architecture and mechanical behaviour of single vascules (located on the laminate centreline) when aligned parallel and transverse to the local host ply was characterized experimentally using a compression-after-impact test methodology. Ultrasonic C-scanning and high-resolution micro-CT X-ray was undertaken to identify the influence of and interaction between the internal vasculature and impact damage. The results clearly show that damage morphology is influenced by vascule orientation and that a 10 J low-velocity impact damage event is sufficient to breach the vasculature; a prerequisite for any subsequent self-healing function. The residual compressive strength after a 10 J impact was found to be dependent upon vascule orientation. In general, residual compressive strength decreased to 70 per cent of undamaged strength when vasculature was aligned parallel to the local host ply and a value of 63 per cent when aligned transverse. This bioinspired engineering study has illustrated the potential that a vasculature concept has to offer in terms of providing a self-healing function with minimum mass penalty, without initiating premature failure within a composite structure.

Minimum mass vascular networks in multifunctional materials

A biomimetic analysis is presented in which an expression for the optimum vessel diameter for the design of minimum mass branching or vascular networks in engineering applications is derived. Agreement with constructal theory is shown. A simple design case is illustrated and application to more complex cases with branching networks of several generations discussed. The analysis is also extended into the turbulent flow regime, giving an optimization tool with considerable utility in the design of fluid distribution systems. The distribution of vessel lengths in different generations was also found to be a useful design variable. Integrating a network into a structure is also discussed. Where it is necessary to adopt a non-optimum vessel diameter for structural integration, it has been shown that small deviations from the minimum mass optimum can be tolerated, but large variations could be expected to produce a punitive and rapidly increasing mass penalty.

Repeated self-healing of microvascular carbon fibre reinforced polymer composites

A self-healing, high performance, carbon fibre reinforced polymer (CFRP) composite is demonstrated by embedding a Lewis-acid catalytic curing agent within a laminate, manufactured using out of autoclave (OOA) composite manufacturing methods. Two configurations of healing agent delivery, pre-mixed and autonomous mixing, are investigated via injection of a healing agent through bio-inspired microvascular channels exposed on Mode I fractured crack planes. Healing is effected when an epoxy resin-solvent healing agent mixture reaches the boundary of embedded solid-state scandium(III) triflate (Sc(OTf)3) catalyst, located on the crack plane, to initiate the ring-opening polymerisation (ROP) of epoxides. Tailored self-healing agents confer high healing efficiency values after multiple healing cycles (69–108%) to successfully mitigate against crack propagation within the composite microstructure.

Stimuli-triggered self-healing functionality in advanced fibre-reinforced composites

Inspired by the sensory and autonomous healing processes of living organisms, whether from the Animalia or Plantae biological kingdoms, a microvascular network that undertakes a dual role of sensing structural damage before initiating a triggered healing response has been developed and embedded within an advanced fibre-reinforced composite [−45/90/45/0]2S laminate. In this study, a single vascule is used as a sensing pathway, which detects the introduction of ply delamination and matrix microcracking following a 10-J low-velocity impact event. Once damage connectivity between the sensing vascule and those open to the ambient environment is established, the delivery of a healing agent to the damage zone is triggered. An investigation into a commercially available epoxy healing agent (RT151) and an in-house healing resin formation (diglycidyl ether of bisphenol-A/diethylenetriamine) epoxy system has been evaluated. The pressure-assisted delivery of the liquid epoxy healing agent to the damage zone was observed to occur within 49 s across all specimens. The recovery of compression strength post impact was 91% and 94% for the RT151 and diglycidyl ether of bisphenol-A healing agents, respectively. This study provides further confirmation on how a bio-inspired vascular healing network could substantially enhance the reliability and robustness of advanced composite materials.