Ryong Ryoo

Ordered nanoporous arrays of carbon supporting high dispersions of platinum nanoparticles

Nanostructured carbon materials are potentially of great technological interest for the development of electronic, catalytic and hydrogen-storage systems. Here we describe a general strategy for the synthesis of highly ordered, rigid arrays of nanoporous carbon having uniform but tunable diameters (typically 6 nanometres inside and 9 nanometres outside). These structures are formed by using ordered mesoporous silicas as templates, the removal of which leaves a partially ordered graphitic framework. The resulting material supports a high dispersion of platinum nanoparticles, exceeding that of other common microporous carbon materials (such as carbon black, charcoal and activated carbon fibres). The platinum cluster diameter can be controlled to below 3 nanometres, and the high dispersion of these metal clusters gives rise to promising electrocatalytic activity for oxygen reduction, which could prove to be practically relevant for fuel-cell technologies. These nanomaterials can also be prepared in the form of free-standing films by using ordered silica films as the templates.

Ordered Mesoporous Carbons

Ordered mesoporous carbons have recently been synthesized using ordered mesoporous silica templates. The synthesis procedure involves infiltration of the pores of the template with appropriate carbon precursor, its carbonization, and subsequent template removal. The template needs to exhibit three-dimensional pore structure in order to be suitable for the ordered mesoporous carbon synthesis, otherwise disordered microporous carbon is formed. MCM-48, SBA-1, and SBA-15 silicas were successfully used to synthesize carbons with cubic or hexagonal frameworks, narrow mesopore size distributions, high nitrogen Brunauer–Emmett–Teller (BET) specific surface areas (up to 1800 m2 g–1), and large pore volumes. Ordered mesoporous carbons are promising in many applications, including adsorption of large molecules, chromatography, and manufacturing of electrochemical double-layer capacitors.

Stable single-unit-cell nanosheets of zeolite MFI as active and long-lived catalysts.

Zeolites—microporous crystalline aluminosilicates—are widely used in petrochemistry and fine-chemical synthesis because strong acid sites within their uniform micropores enable size- and shape-selective catalysis. But the very presence of the micropores, with aperture diameters below 1 nm, often goes hand-in-hand with diffusion limitations that adversely affect catalytic activity. The problem can be overcome by reducing the thickness of the zeolite crystals, which reduces diffusion path lengths and thus improves molecular diffusion. This has been realized by synthesizing zeolite nanocrystals, by exfoliating layered zeolites, and by introducing mesopores in the microporous material through templating strategies or demetallation processes. But except for the exfoliation, none of these strategies has produced ‘ultrathin’ zeolites with thicknesses below 5 nm. Here we show that appropriately designed bifunctional surfactants can direct the formation of zeolite structures on the mesoporous and microporous length scales simultaneously and thus yield MFI (ZSM-5, one of the most important catalysts in the petrochemical industry) zeolite nanosheets that are only 2 nm thick, which corresponds to the b-axis dimension of a single MFI unit cell. The large number of acid sites on the external surface of these zeolites renders them highly active for the catalytic conversion of large organic molecules, and the reduced crystal thickness facilitates diffusion and thereby dramatically suppresses catalyst deactivation through coke deposition during methanol-to-gasoline conversion. We expect that our synthesis approach could be applied to other zeolites to improve their performance in a range of important catalytic applications.

Directing Zeolite Structures into Hierarchically Nanoporous Architectures

Bifunctional surfactants are used to synthesize zeolites with multiple scales of porosity and enhanced catalytic activity. Crystalline mesoporous molecular sieves have long been sought as solid acid catalysts for organic reactions involving large molecules. We synthesized a series of mesoporous molecular sieves that possess crystalline microporous walls with zeolitelike frameworks, extending the application of zeolites to the mesoporous range of 2 to 50 nanometers. Hexagonally ordered or disordered mesopores are generated by surfactant aggregates, whereas multiple cationic moieties in the surfactant head groups direct the crystallization of microporous aluminosilicate frameworks. The wall thicknesses, framework topologies, and mesopore sizes can be controlled with different surfactants. The molecular sieves are highly active as catalysts for various acid-catalyzed reactions of bulky molecular substrates, compared with conventional zeolites and ordered mesoporous amorphous materials.

Microporosity and connections between pores in SBA-15 mesostructured silicas as a function of the temperature of synthesis

Imaging of the platinum replica of the porous structure and low-pressure argon adsorption allowed us to elucidate the complicated porous structure of SBA-15. These techniques enabled us to draw a coherent picture of the evolution of the SBA-15 precursor mesophase as a function of the synthesis temperature. TEM of the platinum replicas has been unable to show bridges between the structural mesopores of SBA-15 synthesized at low temperature, whereas mesoporous bridges are clearly observed for samples formed at higher temperature. Argon adsorption has evidenced the ultramicroporosity of the materials formed at low temperature, as well as its evolution to secondary porosity with diameters greater than 1.5 nm under more severe hydrothermal treatment.

Pillared MFI zeolite nanosheets of a single-unit-cell thickness.

Zeolite MFI nanosheets of 2-nm thickness have been hydrothermally synthesized via cooperative assembly between silica and an organic surfactant, which is functionalized with a diquaternary ammonium group. The zeolite nanosheets have been further assembled into their ordered multilamellar mesostructure through hydrophobic interactions between the surfactant tails located outside the zeolite nanosheet. This assembly process involves successive transformations from an initially hexagonal mesophase to a multilamellar mesophase without crystallinity and then to a lamellar mesophase with a crystalline zeolite framework. The mesopore volume in the interlamellar space could be retained by supporting the zeolite nanosheets with silica pillars, as in pillared clays, even after surfactant removal by calcination. The mesopore diameters could be controlled according to the surfactant tail lengths. Due to the interlamellar structural coherence, the hierarchically mesoporous/microporous zeolite could exhibit small-angle X-ray diffraction peaks up to the fourth-order reflections corresponding to the interlayer distance. In addition, an Ar adsorption analysis and transmission electron microscopic investigation indicated that the pillars were highly likely to be built with an MFI structure. The present approach using a zeolite structure-directing functional group contained in a surfactant would be suitable for the synthesis of other related nanomorphous zeolites in the future.

Facile Synthesis of Monodispersed Mesoporous Silica Nanoparticles with Ultralarge Pores and Their Application in Gene Delivery

Among various nanoparticles, the silica nanoparticle (SiNP) is an attractive candidate as a gene delivery carrier due to advantages such as availability in porous forms for encapsulation of drugs and genes, large surface area to load biomacromolecules, biocompatibility, storage stability, and easy preparation in large quantity with low cost. Here, we report on a facile synthesis of monodispersed mesoporous silica nanoparticles (MMSN) possessing very large pores (>15 nm) and application of the nanoparticles to plasmid DNA delivery to human cells. The aminated MMSN with large pores provided a higher loading capacity for plasmids than those with small pores (∼2 nm), and the complex of MMSN with plasmid DNA readily entered into cells without supplementary polymers such as cationic dendrimers. Furthermore, MMSN with large pores could efficiently protect plasmids from nuclease-mediated degradation and showed much higher transfection efficiency of the plasmids encoding luciferase and green fluorescent protein (pLuc, pGFP) compared to MMSN with small pores (∼2 nm).

Facile synthesis of high quality mesoporous SBA-15 with enhanced control of the porous network connectivity and wall thickness

Convenient and commercially viable synthesis conditions are described, providing efficient and reproducible control of pore connectivity and pore wall thickness for the synthesis of high quality SBA-15 mesoporous silica.

Synthesis of thermally stable mesoporous cerium oxide with nanocrystalline frameworks using mesoporous silica templates.

Highly ordered mesoporous cerium oxides, composed of nanocrystalline pore walls and exhibiting high thermal stability even at 973 K, were synthesized using mesoporous silica templates with hexagonal p6mm and cubic Ia3d symmetries.

Combined DRS-RS-EXAFS-XANES-TPR study of supported chromium catalysts

The surface chemistry of supported chromium catalysts (Cr/SiO2· Al2O3) has been systematically investigated as a function of the support composition (Si:Al ratio) and the Cr oxide loading by a combination of diffuse reflectance spectroscopy (DRS), Raman spectroscopy (RS), X-ray Absorption spectroscopy (EXAFS–XANES) and temperature-programmed reduction (TPR). Combination of all the obtained results by these characterization techniques leads to a uniform interpretation and general picture of surface Cr. On hydrated surfaces, the molecular structure of the Cr oxide species depends on the isoelectric point of the oxide support and the Cr loading: more polymerized Cr oxide species correspond to higher Cr loading and silica content of the support. After calcination, the Cr oxide species are anchored onto the surface by reaction with surface hydroxy groups of the supports. On alumina the reaction starts with the most basic OH groups on alumina. This suggests that the anchoring process is an acid–base reaction. On calcined surfaces, the polymerization of the anchored Cr oxide species and the amount of Cr2O3 clusters increases with silica content and Cr loading. Reduced Cr samples possess both Cr2+ and Cr3+, the relative concentrations of which are support and loading dependent: lower Cr2+:Cr3+ ratios correspond to higher Cr loading and alumina content of the support.