S. Mazumder

Evaporation Driven Self-Assembly of a Colloidal Dispersion during Spray Drying: Volume Fraction Dependent Morphological Transition

Morphological transition of droplets during evaporation driven self-assembly of colloidal dispersion of alumina particles has been investigated. It was found that a sphere to doughnut-like transition of the droplet morphology takes place even when the rate of drying remains moderate and is not extremely fast. Further, it has been seen that such transition is strongly dependent on the volume fraction of the colloids in the droplets. The transition proceeds via buckling of the initial spherical droplets, which occurs when the capillary forces driving the deformation overcomes the interparticle electrostatic forces. However, the transition is hindered and the buckling probability is reduced due to the inherent spatial constraint when the colloid volume fraction is increased. Mesoscopic structures of the assembled grains have been investigated by scanning electron microscopy, small-angle neutron scattering, and dynamic light scattering techniques. Interestingly, it has been observed that the functionality of photoluminescence spectrum of the dried nanoporous grains depends somewhat on the grain morphology.

Formation and characterization of highly crosslinked anion-exchange membranes

Highly crosslinked/hyperbranched anion-exchange membranes have been prepared by anchoring poly(vinylbenzyl chloride) (PVBCl) within the pores of poly(propylene) microporous base membranes by in situ crosslinking of PVBCl with a diamine 1,4-diazabicyclo[2.2.2]octane (DABCO). The resulting PVBCl-filled precursor membranes were converted to anion-exchange membranes by reacting these with (i) excess of DABCO followed by alkylation with α,α′-dibromo-p-xylene (DBX) (membrane A), and (ii) with excess of tetraethylenepentamine (TEPA) (membrane B). A third membrane C was synthesized by alkylating membrane B with DBX. The chemical analyses indicated that these anion-exchange membranes consist of highly crosslinked/hyperbranched anionic gels within the pores of host microporous membranes. These anion-exchange membranes were characterized in terms of water-uptake capacities, ion-exchange capacities and thermal stability. The physical structures of the membranes were examined by small angle X-rays scattering (SAXS) analysis. The study of SAXS profiles of the dry and water equilibrated membrane A samples indicated that microstructure of anionic gel within the pores of membrane was changed significantly on water equilibration. However, no significant change in the SAXS profile was observed in wet samples of membranes B and C with respect to their dry samples. Thus, the crosslinking generated in membrane A was flexible and very rigid in membranes B and C. The self-diffusion coefficient of I− ions and transport numbers of Cl− ions were measured to examine the effects of crosslinking on transport properties of the membranes.

Nanocomposite silica surfactant microcapsules by evaporation induced self assembly: tuning the morphological buckling by modifying viscosity and surface charge

Nanocomposite microcapsules of silica and surfactants have been synthesized using evaporation induced self-assembly through spray drying. It was established using electron microscopy and small-angle neutron/X-ray scattering experiments that the viscosity of the virgin dispersion and surface charge of colloidal components play a significant role in the buckling of spray droplets during drying. Hollow spherical grains are realized at relatively low viscosity and higher surface charge while mushroom like grains manifest at higher viscosity and lower surface charge. In the intermediate conditions, deformed doughnut shaped microcapsules are obtained. Scattering experiments establish the presence of the organization of micelle like aggregates of surfactants in the dried grains and also corroborate with the observations from electron microscopy. A plausible mechanism regarding the chronological pathways of morphological transformation is illustrated. Computer simulation, based on buckling of an elastic shell using a surface evolver, has been attempted in order to corroborate the experimental results.

Control of Buckling in Colloidal Droplets during Evaporation-Induced Assembly of Nanoparticles

Micrometric grains of anisotropic morphology have been achieved by evaporation-induced self-assembly of silica nanoparticles. The roles of polymer concentration and its molecular weight in controlling the buckling behavior of drying droplets during assembly have been investigated. Buckled doughnut grains have been observed in the case of only silica colloid. Such buckling of the drying droplet could be arrested by attaching poly(ethylene glycol) on the silica surface. The nature of buckling in the case of only silica as well as modified silica colloids has been explained in terms of theory of homogeneous elastic shell under capillary pressure. However, it has been observed that colloids, modified by polymer with relatively large molecular weight, gives rise to buckyball-type grains at higher concentration and could not be explained by the above theory. It has been demonstrated that the shell formed during drying of colloidal droplet in the presence of polymer becomes inhomogeneous due to the presence of soft polymer rich zones on the shell that act as buckling centers, resulting in buckyball-type grains.

Evaporation-induced self assembly of nanoparticles in non-buckling regime: volume fraction dependent packing.

Hierarchically structured micrometric spheres are synthesized by evaporation-induced self assembly of silica colloids using spray drying technique. Packing of nanoparticles during drying of droplets is an important issue. The motivation of the present work is to investigate the effects of concentration of initial colloidal dispersion on the packing of the nanoparticles in assembled grains in non-buckling regime of drying. It has been observed that the packing of nanoparticles inside the dried grains, even in the non-buckling regime, varies significantly with concentration. Although, the packing of nanoparticles remains uniform in an assembled grain at smaller concentration, the same becomes non-uniform at higher concentration. Further, the average packing fraction of the nanoparticles within the assembled grains, decreases with increasing colloidal concentration. These observations have been attributed to the modification in viscosity of the initial dispersion. Electron microscopy, light scattering measurements have been performed to probe overall morphology of the dried grains, while inter-particle correlation inside the grains has been investigated by small angle neutron scattering.

Use of small-angle neutron scattering to investigate modifications of internal structure in self-assembled grains of nanoparticles synthesized by spray drying.

Micrometric spherical grains consisting of self-assembled silica nanoparticles have been synthesized by spray drying of colloidal suspension. Inter-particle correlation and available specific surface area of silica and void interfaces, in the assembled grains, were modified by addition of electrolyte in initial colloidal dispersion prior to self-assembly process but keeping the overall spherical shape of the assembled grains un-altered. While the external morphology of the assembled grains was probed by scanning electron microscopy, small-angle neutron scattering technique has been employed to investigate the modifications in the internal structure and the inter-particle correlation inside the assembled grains. It is revealed that a sticky hard sphere type of inter-particle correlation between the constituent particles gets altered to a fractal type of correlation with addition of electrolyte. Further, the specific surface area of the silica-void interface gets somewhat enhanced by addition of electrolyte and particularly at higher electrolyte concentration due to formation of some hollow and buckled assembled grains.

Mechanical and barrier properties of guar gum based nano-composite films

Guar gum based nano-composite films were prepared using organically modified (cloisite 20A) and unmodified (nanofil 116) nanoclays. Effect of nanoclay incorporation on mechanical strength, water vapor barrier property, chromatic characteristics and opacity of films was evaluated. Nano-composites were characterized using X-ray scattering, FTIR and scanning electron microscopy. A nanoclay concentration dependent increase in mechanical strength and reduction in water vapor transmission rate was observed. Films containing nanofil 116 (2.5% w/w guar gum) and closite 20A (10% w/w guar gum) demonstrated a 102% and 41% higher tensile strength, respectively, as compared to the control. Lower tensile strength of cloisite 20A films as compared to nanofil 116 films was due to its incompatibility with guar gum. X-ray scattering analysis revealed that interstitial spacing between nanofil 116 and cloisite 20A sheets increased due to intercalation by guar gum polymer. This resulted in improved mechanical and barrier properties of nano-composites compared to control.

Probing evaporation induced assembly across a drying colloidal droplet using in situ small-angle X-ray scattering at the synchrotron source

Colloidal particles in a tiny drying droplet are forced to assemble due to attractive capillary forces. Jamming of the particles throughout the droplet remains either isotropic or anisotropic depending upon the drying kinetics and the physicochemical environment. In this work, we explore the dynamical evolution of such an assembly process across a single evaporative droplet by in situ scanning small-angle scattering using a micro-focused X-ray beam at the synchrotron source. A methodology has been elucidated to differentiate quantitatively between the isotropic and the anisotropic jamming process. Switching of jamming behaviour depending on the initial particle volume fraction in the droplet has been demonstrated. Three distinct stages of assembly, associated with droplet shrinkage, have been revealed even during isotropic jamming. This is in contrast to the drying of a pure liquid droplet under diffusion limited evaporation. It has been established that such in situ scattering measurements can also be used to estimate the temporal evolutions of the viscosity of a drying suspension as well as the diffusivity of nanoparticles in a droplet.

Radiation dose dependent change in physiochemical, mechanical and barrier properties of guar gum based films

Mechanical and water vapor barrier properties of biodegradable films prepared from radiation processed guar gum were investigated. Films prepared from GG irradiated up to 500 Gy demonstrated significantly higher tensile strength as compared to non-irradiated control films. This improvement in tensile strength observed was demonstrated to be due to the ordering of polymer structures as confirmed by small angle X-ray scattering analysis. Exposure to doses higher than 500 Gy, however, resulted in a dose dependent decrease in tensile strength. A dose dependent decrease in puncture strength with no significant differences in the percent elongation was also observed at all the doses studied. Water vapor barrier properties of films improved up to 15% due to radiation processing. Radiation processing at lower doses for improving mechanical and barrier properties of guar based packaging films is demonstrated here for the first time.

Formation of hollow spherical and doughnut microcapsules by evaporation induced self-assembly of nanoparticles: effects of particle size and polydispersity

Understanding the role of various physicochemical parameters is essential in order to control the microstructure during evaporation induced self-assembly in drying colloidal droplets. In the present work, the effect of particle size and its distribution on formation of spherical and doughnut shaped hollow microcapsules during rapid evaporation induced self-assembly of colloidal droplets has been elucidated. It has been demonstrated that hollow spherical microcapsules with substantial shell thickness are formed for small size and low polydispersity of the nanoparticles in a virgin dispersion. A few of such microcapsules, even with relatively significant shell thickness, burst in order to equilibrate force balance during drying. In contrast, when the size and polydispersity are relatively high, a morphological transformation occurs and the drying droplets release the strain through formation of doughnut shaped grains. Two levels of structural hierarchy and ageing effects of the assembled microcapsules are investigated using small-angle neutron/X-ray scattering and scanning electron microscopy.