S. R. McKee

Microbial profile and antibiotic susceptibility of Campylobacter spp. and Salmonella spp. in broilers processed in air-chilled and immersion-chilled environments.

Carcass chilling is considered a critical step for inhibiting bacterial growth during poultry processing. The objective of this study was to compare microbiological loads and the incidence of Salmonella spp. and Campylobacter spp. on broiler carcasses subjected to immersion chilling and air chilling. Additionally, the antibiotic resistance patterns of pathogen isolates were determined. The results of this study indicated that the incidence of Salmonella spp. and Campylobacter spp. tends to be significantly lower in air-chilled broilers, suggesting that cross-contamination may be more prevalent for immersion-chilled broilers. No significant differences were detected between chilling treatments for total aerobic populations or for generic E. coli or coliform counts. Psychrotrophic populations were significantly larger (P < 0.05) in immersion-chilled broilers than in their air-chilled counterparts. Campylobacter isolates from immersion-chilled broilers had a higher incidence of resistance to nalidixic acid (NAL) and related fluoroquinolones than isolates from air-chilled broilers did. Additionally, Campylobacter isolates from air-chilled broilers had a higher frequency of resistance to tetracycline than isolates from immersion-chilled broilers did. With regard to Salmonella, isolates from immersion-chilled broilers had a higher incidence of resistance to NAL than isolates from air-chilled samples did. No Salmonella isolates from immersion- or air-chilled broilers were resistant to the fluoroquinolones tested. The chilling method used during processing may influence the microbial profile of postchilled broilers.

The Microbial and Quality Properties of Poultry Carcasses Treated with Peracetic Acid as an Antimicrobial Treatment

Salmonella spp. and Campylobacter spp. continue to be prominent food safety concerns for the poultry industry and consumers alike. Peracetic acid (PAA) has been approved as an antimicrobial for use in poultry chillers. To validate its effectiveness, 100 poultry carcasses (per replication x 2) were inoculated with Salmonella (10(6) cfu) or Campylobacter (10(6) cfu) and were randomly allocated into chill water containing chlorine (0.003%) or PAA (0.0025%, 0.01%, or 0.02%). Results indicated that PAA concentrations as low as 0.0025% were effective in decreasing Salmonella spp., whereas PAA levels of 0.02% were effective in decreasing Campylobacter spp. when compared with the chlorine treatment. A sensory study was also conducted with another set of 500 carcasses (not inoculated). Birds were treated with water, chlorine (0.003%), or PAA (0.01%, 0.015%, or 0.02%). Sensory panels and microbial data were collected weekly on randomly sampled carcasses that were stored at 4 degrees C for 21 d. The PAA-treated carcasses at 0.015% and 0.02% had an extended shelf-life compared with those treated with water or chlorine. Specifically, on d 15, the only treatments that could be served to sensory panelists were the carcasses treated with 0.015% or 0.02% PAA. The carcasses treated with water, chlorine, or 0.01% PAA had off-colors, off-odors, and high microbial counts. These results suggest that PAA may be an effective antimicrobial when used in poultry chiller applications and greater levels (>or=0.015%) may extend product shelf-life.

Salmonella and Campylobacter reduction and quality characteristics of poultry carcasses treated with various antimicrobials in a post-chill immersion tank.

Innovations in poultry processing include implementation of antimicrobials in post-chill decontamination tanks. In this study, a total of 160 broiler carcasses were analyzed to evaluate the efficacy of five post-chill water treatments consisting of 0.004% (40ppm) total chlorine, 0.04% (400ppm) or 0.1% (1000ppm) peracetic acid (PAA), and 0.1% (1000ppm) or 0.5% (5000ppm) lysozyme against Salmonella and Campylobacter spp. In addition, sensory analysis was performed to evaluate any associated effects of the antimicrobials on quality attributes of chicken breast meat. Treatment with 0.04% and 0.1% PAA was most effective (P≤0.05) in reducing populations of Salmonella and Campylobacter as compared to the chlorine treatment at 0.004% and lysozyme treatments at 0.1% and 0.5%, as well as the water treatment and the positive control. Treatment with the various antimicrobials was not found to have negative (P≤0.05) impacts on sensory attributes. Results from this study suggest that utilizing PAA as an antimicrobial in a post-chill immersion tank is an effective application for reducing Salmonella and Campylobacter on carcasses while maintaining product quality.

Establishment of a microbiological profile for an air-chilling poultry operation in the United States

The microbiological profile of an air-chilling poultry process was investigated from the farm through the processing plant. Within a 1-year period, nine broiler flocks from four different farm sources were studied. Numbers of total aerobes, coliforms, psychrotrophic organisms, E. coli Biotype I (generic E. coli), Salmonella spp., and Campylobacter spp. were determined for multiple sampling sites on the farm as well as in the processing plant. Farm samples were collected the day before the chickens were slaughtered at the plant. The same flock was sampled at the plant on the day of slaughter. Sites located before evisceration (BE), after evisceration (AE), and after chilling (AC) were sampled. Results indicated a positive correlation between contamination of ceca with Salmonella on the farm and the presence Salmonella in carcass samples from the plant for all three types of sampling sites. The in-plant trend for total aerobes, coliforms, and generic E. coli revealed a significant decrease from counts obtained before evisceration to those obtained for the (AC) final product when flock variations were taken into account. The average coliform counts were 3.91, 3.27, and 2.59 log10 CFU/ml of rinse for BE, AE, and AC samples, respectively. Generic E. coli counts were 3.74, 3.08, and 2.20 log10 CFU/ml of rinse for BE, AE, and AC samples, respectively. No reductions in numbers of Campylobacter or Salmonella were observed during processing, which suggests that practical intervention strategies for lowering pathogen levels are critical on a multilevel basis at the farm and in the plant.

Validating the efficacy of peracetic acid mixture as an antimicrobial in poultry chillers.

Peracetic acid mixture (PAHP), which is a combination of peracetic acid and hydrogen peroxide, has been approved as an antimicrobial for use in poultry chillers. To validate its effectiveness, 85 ppm of PAHP was compared with the 30-ppm chlorine treatment in a commercial setting. In this trial, 100 carcasses were sampled for Salmonella and Campylobacter spp. prior to chilling and 100 carcasses were sampled after chilling. In all, 400 carcasses were sampled using 85 ppm of PAHP in the chiller and 400 carcasses were sampled using the chlorine treatment. PAHP at 85 ppm reduced Salmonella-positive carcasses by 92% exiting the chiller, whereas treatment with 30 ppm of chlorine reduced Salmonella by 57%. Additionally, PAHP reduced Campylobacter species-positive carcasses exiting the chiller by 43% while chlorine resulted in a 13% reduction. These results suggest that peracetic acid in combination with hydrogen peroxide may be an effective antimicrobial in poultry chiller applications.

Antimicrobial activity of commercial marinades against multiple strains of Salmonella spp.

Marination of poultry meat is widely done for value addition, enhancing shelf life, and increasing consumer acceptance. This study was conducted to determine in vitro the efficacy of commercially available teriyaki and lemon pepper marinades on the survivability of multiple strains of nalidixic acid (NAL) resistant Salmonella spp. S. Typhimurium and S. Heidelberg resistant to 60 microg of NAL and S. Seftenberg resistant to 35 microg of NAL were individually inoculated into the marinades (ca. 10(8) CFU/ml) and maintained at 4 and 25 degrees C for up to 32 h. Teriyaki marinade significantly (p<0.05) reduced the populations of all three strains of Salmonella over the 32 h period as compared to lemon pepper, irrespective of the storage temperature. Following the 32 h storage, irrespective of the storage temperature, surviving populations of S. Heidelberg, Typhimurium, and Senftenberg were reduced (p<0.05) by 3.55, 4.62 and 2.27 log(10) CFU/ml respectively at 0 h and subsequently were reduced (p<0.05) below detectable limits after 32 h whereas no significant reductions (p>0.05) were observed in the lemon pepper marinade. These findings suggest that, in addition to the potential for improving the sensory attributes of poultry products, marination can enhance their safety irrespective of the storage temperature. The findings from this study suggest a promising approach in developing antimicrobial systems for poultry products.

Effect of Light Intensity on Live Performance and Processing Characteristics of Broilers

This study investigated the effects of different light intensities provided via an increasing photoperiod program on broiler live performance and processing characteristics. A total of 1,080 male broilers were evenly distributed in 12 rooms. Six rooms were subjected to intensities of either 15 footcandles (FC) from 1 to 51 d (Bright), or 0.5 FC from 1 to 9 d and 0.1 FC from 9 to 51 d (Dim). Both intensity treatments were provided in an increasing photoperiod program (23L:1D, 1 to 9 d; 12L:12D, 9 to 16 d; 14L:10D, 16 to 23 d; 17L:7D, 23 to 30 d; 20L:4D, 30 to 37 d; and 23L:1D, 37 to 51 d). Feed consumption and BW were determined, and feed conversions were calculated approximately weekly. Mortalities were necropsied and recorded daily. At 51 d, 30 birds from each room were processed and cut up to determine weights and yields. Beginning at 23 and 30 d, respectively, BW and feed consumption were greater in the Dim treatment. At 51 d, Dim treatment BW was 4.7% greater and feed consumption was 3.9% greater. Feed conversion, metabolic and total mortality, and BW uniformity were not influenced by light intensity. Weights of lean carcass, total breast, fillets, tenders, and legs were from 4.9 to 6.2% greater in the Dim treatment, which was proportional to the BW difference and resulted in similar yields of these parts. However, wings were 9.9% heavier in the Dim treatment, which resulted in greater wing yield. Equal fat pad weights resulted in reduced fat pad yield in the Dim treatment. These results indicate that BW, feed consumption, and most parts weights were increased proportionally by providing 0.1 vs. 15 FC of light intensity via an increasing photoperiod program, and that only the yields of minor parts were affected by intensity.

Efficacy of Various Antimicrobials on Reduction of Salmonella and Campylobacter and Quality Attributes of Ground Chicken Obtained from Poultry Parts Treated in a Postchill Decontamination Tank

Ground chicken is likely to have higher microbiological loads than whole carcasses and parts. Therefore, it is necessary to identify antimicrobials that reduce pathogens and overall microbial loads without negatively impacting meat quality. The objectives of this research were to evaluate the effect of various postchill antimicrobials on reducing Salmonella and Campylobacter, and determine the impact of these treatments on shelf life and quality attributes of ground chicken. Five treatments (0.003% chlorine, 0.07 and 0.1% peracetic acid [PAA], and 0.35 and 0.6% cetylpyridinium chloride [CPC]) were evaluated. Samples (n = 120) of skin-on chicken breast and thigh meat were inoculated with Salmonella Typhimurium (10(8) CFU/ml) and C. jejuni (10(8) CFU/ml). Following a 30-min attachment time, parts were rinsed with either chlorine, PAA, or CPC in a decontamination tank for 23 s. Parts then were ground, samples (25 g) were plated, and reduction of Salmonella Typhimurium and C. jejuni was determined. Noninoculated ground breast and thigh meat were used for sensory and shelf-life determination. Samples (n = 200) for shelf-life determination were collected on days 1, 4, 7, and 10 to estimate spoilage microflora of ground chicken stored at 4°C. Additionally, color measurement and sensory evaluation were conducted on days 1, 4, and 7. Ground chicken treated with 0.07 and 0.1% PAA had the greatest reductions (P ≤ 0.05) in Salmonella and Campylobacter providing approximately a 1.5-log reduction, followed by a 0.8-log reduction after treatment with 0.35 and 0.6% CPC. Chlorine (0.003%) was the least effective treatment (P ≤ 0.05), while treatments with 0.07 and 0.1% PAA also extended the shelf life of ground chicken for 3 days. None of the treatments had negative impact on color or sensory attributes of ground chicken patties during the storage (P ≤ 0.05). Results from this study indicated that using PAA as an antimicrobial agent in a postchill decontamination tank to treat ground poultry parts is effective for the reduction of Salmonella and Campylobacter while maintaining product quality.

Use of a Scald Additive to Reduce Levels of Salmonella Typhimurium During Poultry Processing

This study was conducted to evaluate the efficacy of a scald additive, RP scald, to reduce Salmonella Typhimurium (ST) levels on inoculated poultry carcasses. The RP scald (contains sodium hydroxide) in a 1% solution has a pH of 11.0, which may reduce bacteria levels on carcasses. In this study, 600 broilers (Ross 708 straight run, 6 wk of age) with 300 broilers in each of 2 experimental trials were divided into 4 scald treatments (inoculated with ST) and 2 noninoculated groups. The treatment groups included 4 scald treatments (n = 50 per experimental group per trial): soft scald (SS; 50 degrees C for 90 s), soft scald with 1.0% added RP scald (SSRP), hard scald (56.6 degrees C for 45 s; HS), and hard scald with 1.0% added RP scald. The noninoculated groups (n = 50 per group per trial) are represented by SS0 and HS0. After defeathering, carcass rinses were collected for ST detection. Results indicated that inoculated broilers from hard scald with 1.0% added RP scald had the lowest Salmonella recovery, whereas carcasses from the SS treatment with no RP additive had the highest ST recovery. In trial 1, the SSRP was more effective in reducing ST than HS alone; however, this trend was not consistent. In trial 2, HS alone was more effective in ST reduction than SSRP. Within each scald temperature, the addition of RP scald increased ST reduction; therefore, RP scald may be effective in reducing ST on broiler carcasses in poultry scalder applications, particularly when hard scald temperatures are used.

Efficacy of ultraviolet light exposure against survival of Listeria monocytogenes on conveyor belts.

Listeria monocytogenes has been repeatedly isolated from foods and food-processing facilities including food contact surfaces such as conveyor belts (CB). CBs are often difficult to clean and require rigorous sanitation programs for decontamination. Ultraviolet (UV) light has exhibited microbicidal properties on food contact surfaces and this study was conducted to determine the efficacy of UV against L. monocytogenes on CB made of different materials. A four-strain cocktail of L. monocytogenes (serotypes 3A, 4A, 4B, and 4C) was made to give a suspension of approximately 10(7) CFU/mL. CBs made from four different types of materials, (1) Ropanyl DM 8/2 A2 + 04 (belt 1), (2) Volta FRMW-3.0 (belt 2), (3) Volta FRMB-3.0 (belt 3), and (4) Ropanyl DM (belt 4), were inoculated with 1 mL of the four-strain cocktail (approximately 10(7) CFU/mL) of the bacterial suspension. CBs were treated with UV light (254 nm) for 1 and 3 sec at 5.53 and 5.95 mW/cm(2). Three replications of the experiments were conducted. Two-way analysis of variance of survival populations of L. monocytogenes showed that bacterial counts were significantly reduced (p < 0.05) on all belt types irrespective of UV light intensities and times of exposure. L. monocytogenes populations were reduced (p < 0.05) to below detection limits on belts 1, 2, and 3 after exposure to 5.95 mW/cm(2) UV light intensity for 3 sec. L. monocytogenes-inoculated CBs that were exposed to 5.53 mW/cm(2) showed higher (p < 0.05) survival populations of L. monocytogenes compared with 5.95 mW/cm(2) on all the four CBs. Belt 4 showed survival populations of L. monocytogenes ranging from 1.42 to 1.73 log(10) CFU/cm(2) after UV light treatment for 1 and 3 sec. UV light can be effectively used to reduce L. monocytogenes contamination on CBs.