Sadakatsu Yanagisawa

Preparation and properties of carbon dental implant with fine rahmen surface layer

Abstract Blade- and tooth-root-form carbon dental implants were prepared by fixing fine Rahmen surface (FRS) layers of carbon fabric on a carbon fiber-reinforced carbon (CFRC) core. The fixing was successfully performed through the low-temperature deposition of pyrolytic carbon using cis-1,2-dichloroethylene as the raw material. The resultant implants showed flexural and compressive strength more than 150 and 100 MPa, respectively. The outer part of this FRS layer contained many pores ranging from 30 to 300 μm in diameter and 40–75% in volume fraction. New bone was generated in the open pores after being embedded in the femur of a monkey for 6 months. The shear strength of the embedded implant vs bone interface was 15 MPa. On the other hand, the blade-form FRS implant in the mandible of a monkey gave a locking system consisting of “bone-collagen fiber-calcified layer” after two years under a masticating pressure. The latter is very similar to the natural tooth system.