Seok-whan Chung

Vertical MEMS gyroscope by horizontal driving

A vertical MEMS gyroscope by horizontal driving includes a substrate, a support layer fixed on an upper surface of an area of the substrate, a driving structure floating above the substrate and having a portion fixed to an upper surface of the support layer and another portion in parallel with the fixed portion, the driving structure having a predetermined area capable of vibrating in a predetermined direction parallel to the substrate, a detecting structure fixed to the driving structure on a same plane as the driving structure, and having a predetermined area capable of vibrating in a vertical direction with respect to the substrate, a cap wafer bonded with the substrate positioned above the driving structure and the detecting structure, and a fixed vertical displacement detection electrode formed at a predetermined location of an underside of the cap wafer, for detecting displacement of the detecting structure in the vertical direction.

Electrostatic 1D microscanner with vertical combs for HD resolution display

An electrostatic 1 dimensionally (1D) scanning mirror for HD resolution display is introduced. Vertical comb drive was used to tilt the micro mirror. To minimize the moment of inertia and maximize the tilting angle of the mirror having the diameter of 1.6 mm, the rib was patterned on the backside of the mirror surface and optimized. Via the finite element simulation, the dynamic deformation of 45nm was achieved within the reflecting area in operating resonant mode thanks to the optimized rib structure. The actuating part of scanner was also optimized manipulating with several design variables to get maximum tilting angle. As the fabrication result, mechanical tilting angle of ±12.0 degree was achieved with the resonant frequency of 24.75kHz and the sinusoidal driving voltage of 280Vpp. For stable resonant motion of the scanner, the feedback control algorithm was realized in the driving circuit. Rigorous reliability characterization was carried out using statistical analysis on the fabricated samples. As a result, HD-resolution image with 720 progressive horizontal lines was demonstrated.

Gimbaled 2D Scanning Mirror with Vertical Combs for Laser Display

We designed a gimbaled 2D scanning mirror (GSM) which is driven electrostatically by vertical comb fingers. The horizontal scanning mirror with a diameter of 1 mm is rotating with respect to y-axis in the eye-shaped frame. For vertical scanning, the eye-shaped frame is rotating with respect to x-axis which is perpendicular to the horizontal scanning axis. This GSM can be actuated in two axes simultaneously resulting in the realization of 2D image in the screen with single beam raster scanning. We obtained a mechanical scanning angle of plusmn8deg(resonance) and plusmn4.2deg(non-resonance), with the resonant frequency range of 24~24.5 kHz and 800~900 Hz under the sinusoidal and triangular driving voltages for horizontal and vertical scanning, respectively

Investigation of stress in aluminum thin film for MEMS applications

Single layer of aluminum film was sputter deposited on to (100) oriented 4 inch silicon wafer to study effect of film thickness, D.C. power and sputtering gas pressure on the film stress. The as-deposited stress appeared to be increasing as film thickness increases and argon pressure decreases. Thermal stress originated from difference in CTE and temperature variation during and after sputtering seems to be a main factor in room temperature sputter deposited aluminum films. From observation of temperature-stress behavior, it was found that the pure aluminum film has an elastic modulus of 56GPA and compressive yield strength of -100MPA. The yield strength was improved to about -175MPA by alloying with 3wt.%Ti. Titanium alloying also proved to be useful in extending linear elastic region before plastic deformation occurs. However, it was hard to determine the stress level with buckling phenomena of ring/beam microstructures because of imperfections such as stress gradient and thermal deformation. In stead, those diagnostic microstructures could be applied to give an information on whether a plastic deformation was introduced or not in a structure of specific dimension.