Seong Ok Han

Kenaf/polypropylene biocomposites: effects of electron beam irradiation and alkali treatment on kenaf natural fibers

Thermal and dynamic mechanical properties of kenaf natural fiber reinforced polypropylene (PP) biocomposites were examined to compare the effects of natural fiber treatment by electron beam irradiation (EBI) and alkalization. The alpha cellulose contents, the functional groups on the surfaces and the thermal stability of the untreated and treated kenaf fibers were studied. Kenaf fiber/polypropylene(PP) biocomposites were fabricated by means of a compression molding technique using chopped kenaf fibers treated with electron beam (EB) dosages of 100, 200, 500 kGy or with NaOH concentrations of 2, 5, 10 wt%, respectively. The thermal stability, the dynamic mechanical and the interfacial properties of untreated and treated kenaf/PP biocomposites were also investigated through a thermogravimetric analysis, a dynamic mechanical analysis and a fractographic observation, respectively. The results show that the characteristics of kenaf fibers and biocomposites depended on the different treatment level with the EB dosages or on the NaOH concentrations used. In this study, the modification of kenaf fiber surfaces at 200 kGy EBI and treatment with 5 wt% NaOH was most effective for improving the performance of kenaf/PP biocomposites. This study suggests that EBI can be used for modification of natural fiber as an environmentally friendly process and contribute to an improvement in the performances of kenaf/PP biocomposites.

Effect of Natural Fiber Surface Treatments on the Interfacial and Mechanical Properties of Henequen/polypropylene Biocomposites

The surfaces of henequen fibers, which can be obtained from the leaves of agave plants, were treated with two different media, tap water and sodium hydroxide, that underwent both soaking and ultrasonic methods for the fiber surface treatment. Various biocomposites were fabricated with untreated and treated, chopped henequen fibers and polypropylene using a compression molding method. The result is discussed in terms of interfacial shear strength, flexural properties, dynamic mechanical properties, and fracture surface observations of the biocomposites. The soaking (static method) and ultrasonic (dynamic method) treatments with tap water and sodium hydroxide at different concentrations and treatment times significantly influenced the interfacial, flexural and dynamic mechanical properties of henequen/polypropylene biocomposites. The alkali treatment was more effective than the water treatment in improving the interfacial and mechanical properties of randomly oriented, chopped henequen/PP biocomposites. In addition, the application of the ultrasonic method to each treatment was relatively more effective in increasing the properties than the soaking method, depending on the treatment medium and condition. The greatest improvement in the properties studied was achieved by ultrasonic alkalization of natural fibers, which was in agreement with the other results of interfacial shear strength, flexural strength and modulus, storage modulus, and fracture surfaces.

Property improvement of natural fiber-reinforced green composites by water treatment

In the present study, natural fibers (jute, kenaf and henequen) reinforced thermoplastic (poly(lactic acid) and polypropylene) and thermosetting (unsaturated polyester) matrix composites were well fabricated by a compression molding technique using all chopped natural fibers of about 10 mm long, respectively. Prior to green composite fabrication, natural fiber bundles were surface-treated with tap water by static soaking and dynamic ultrasonication methods, respectively. The interfacial shear strength, flexural properties, and dynamic mechanical properties of each green composite system were investigated by means of single fiber microbonding test, 3-point flexural test, and dynamic mechanical analysis, respectively. The result indicated that the properties of the polymeric resins were significantly improved by incorporating the natural fibers into the resin matrix and also the properties of untreated green composites were further improved by the water treatment done to the natural fibers used. Also, the property improvement of natural fiber-reinforced green composites strongly depended on the treatment method. The interfacial and mechanical results agreed with each other.

Effect of Fiber Surface Modification on the Interfacial and Mechanical Properties of Kenaf Fiber-Reinforced Thermoplastic and Thermosetting Polymer Composites

The surfaces of kenaf fibers were treated with three different silane coupling agents. 3-glycidoxypropyltrimethoxy silane (GPS), 3-aminopropyltriethoxy silane (APS), and 3-methacryloxypropyltrimethoxy silane (MPS). Among them, the most effective one for the property improvement was GPS when it was applied to the kenaf fiber surfaces at 0.5 wt%. Thermoplastic polypropylene (PP) and thermosetting unsaturated polyester (UPE) matrix composites with chopped kenaf fibers untreated and treated at different GPS concentrations from 0.1 wt% to 5 wt% were fabricated using compression molding technique. The present study demonstrates that the interfacial, flexural, tensile, and dynamic mechanical properties of both kenaf/PP and kenaf/UPE composites importantly depend on the GPS treatments done at different concentrations. The greatest property improvement of both thermoplastic and thermosetting polymer composites was obtained with the silane treatment at 0.5 wt% and the mechanical properties were comparable with E-glass composites prepared the same polymer matrix under the corresponding fiber length and fiber loading. The results also agreed with each other with regard to their interfacial shear strength, flexural properties, tensile properties, storage modulus, with support of fracture surfaces of the composites.

Henequen/poly(butylene succinate) biocomposites: electron beam irradiation effects on henequen fiber and the interfacial properties of biocomposites

Henequen natural fiber-reinforced poly(butylene succinate) biocomposites were prepared through a resin microdroplet formation on a single fiber and also fabricated by a compression molding technique using chopped henequen fibers, surface-treated with electron beam irradiation (EBI) at various dosages. The effect of EBI treatment on the surface characteristics and dynamic mechanical properties of henequen fibers was investigated using SEM, XPS and DMA methods, respectively. Also, the interfacial behavior of biocomposites was explored through a single fiber microbonding test and fracture surface observations. The result indicates that the interfacial shear strength (IFSS) of biocomposites greatly depends on the EBI treatment level on the henequen fiber surface. This study also suggests that appropriate modification of natural fiber surfaces at an optimum EBI dosage significantly contributes to improving the interfacial properties of biocomposites.

Dynamic Mechanical Properties of Natural Fiber/Polymer Biocomposites: The Effect of Fiber Treatment with Electron Beam

Environmentally friendly biocomposites were made using plant-based natural fibers, such as henequen and kenaf. The natural fiber reinforced polypropylene (PP) and unsaturated polyester (UP) biocomposites were examined in terms of the reinforcing effect of natural fibers on thermoplastic and thermosetting polymers. Kenaf (KE) and henequen (HQ) fibers were treated with an electron beam (EB) of 10 and 200 kGy doses, respectively, or with a 5 wt% NaOH solution. Four types of biocomposites (KE/PP, HQ/PP, KE/UP and HQ/UP) were fabricated by compression molding and each biocomposite was characterized by dynamic mechanical analysis and thermogravimetric analysis. The kenaf fiber had the larger reinforcing effect on the dynamic mechanical properties of both PP and UP biocomposites than the henequen fiber. The highest storage modulus was obtained from the biocomposite with the combination of UP matrix and 200 kGy EB treated kenaf fibers.

Interfacial shear strength and thermal properties of electron beam-treated henequen fibers reinforced unsaturated polyester composites

Natural fiber henequen/unsaturated polyester (UPE) composites were fabricated by means of a compression molding technique using chopped henequen fibers treated at various electron beam (EB) dosages. The interfacial shear strength (IFSS), dynamic mechanical properties, and thermal expansion behavior were investigated through a single fiber microbonding test, fractographic observation, dynamic mechanical analysis, and thermomechanical analysis, respectively. The results indicated that the interfacial and dynamic mechanical properties significantly depended on the level of the EB treatment irradiated onto the henequen fiber surfaces. The effect of EB treatment on the IFSS, storage modulus and fracture surface of the henequen/UPE composites agreed with each other. The results of this study also suggested that the modification of henequen fiber surfaces at 10 kGy EB is the most effective for improving the interfacial properties of the henequen/UPE composites.

Cellulose-Derived Supercapacitors from the Carbonisation of Filter Paper

Advanced carbon materials are important for the next-generation of energy storage apparatus, such as electrochemical capacitors. Here, the physical and electrochemical properties of carbonised filter paper (FP) were investigated. FP is comprised of pure cellulose and is a standardised material. After carbonisation at temperatures ranging from 600 to 1700 °C, FP was contaminant-free, containing only carbon and some oxygenated species, and its primary fibre structure was retained (diameter ≈20–40 μm). The observed enhancement in conductivity of the carbonised FP was correlated with the carbonisation temperature. Electrochemical capacitance in the range of ≈1.8–117 F g−1 was achieved, with FP carbonised at 1500 °C showing the best performance. This high capacitance was stable with >87 % retained after 3000 charge–discharge cycles. These results show that carbonised FP, without the addition of composite materials, exhibits good supercapacitance performance, which competes well with existing electrodes made of carbon-based materials. Furthermore, given the lower cost and renewable source, cellulose-based materials are the more eco-friendly option for energy storage applications.

Effects of E-beam treatment on the interfacial and mechanical properties of henequen/polypropylene composites

In the present study, chopped henequen natural fibers without and with surface modification by electron beam (E-beam) treatment were incorporated into a polypropylene matrix. Prior to composite fabrication, a bundle of raw henequen fibers were treated at various E-beam intensities from 10 kGy to 500 kGy. The effect of E-beam intensity on the interfacial, mechanical and thermal properties of randomly oriented henequen/polypropylene composites with the fiber contents of 40 vol% was investigated focusing on the interfacial shear strength, flexural and tensile properties, dynamic mechanical properties, thermal stability, and fracture behavior. Each characteristic of the material strongly depended on the E-beam intensity irradiated, showing an increasing or decreasing effect. The present study demonstrates that henequen fiber surfaces can be modified successfully with an appropriate dosage of electron beam and use of a low E-beam intensity of 10 kGy results in the improvement of the interfacial properties, flexural properties, tensile properties, dynamic mechanical properties and thermal stability of henequen/polypropylene composites.

The Effects of Surface and Pore Characteristics of Natural Fiber on Interfacial Adhesion of Henequen Fiber/PP Biocomposites

The pore characteristics and morphological changes of henequen fiber after electron beam (EB) irradiation were studied, and their effects on interfacial adhesion between henequen fiber and polypropylene (PP) matrix of biocomposites were investigated. The surface morphologies of the fibers exposed to various EB irradiation doses were observed with an atomic force microscope (AFM). The porosity and pore distribution of fibers were characterized by mercury porosimetry and nonfreezing bound water (NFW) was measured by differential scanning calorimeter (DSC). Henequen fiber-reinforced polypropylene biocomposites were manufactured by the compression molding method and interlaminar shear strength (ILSS) was analyzed to examine the interfacial adhesion between henequen fiber and the PP matrix of the biocomposites. The AFM images indicated that pectin, waxy materials and impurities were removed from the surfaces of the henequen fibers during EB irradiation, resulting in changes of the surface morphology and characteristics of the fibers. When pectin, waxy compounds and impurities were removed, small pores of 1–0.01 μm were produced, and total surface area and porosity were increased. The increase in total surface area and porosity induced better adhesion between fiber and polymer which was confirmed by ILSS tests. However, the excessive creation of small pore size gives a negative effect on the tensile strength of henequen fiber. The best interfacial adhesion between henequen fiber and PP was obtained for the biocomposite reinforced with the henequen fiber treated with 10 kGy, which has the highest surface area and optimum pore diameter for interlocking between henequen fiber and polypropylene.