Séverine Bellayer

Characterization and Reaction to Fire of Polymer Nanocomposites with and without Conventional Flame Retardants

In this work, the reaction to fire of polymer nanocomposites (thermoplastic polyurethane, polylactide and polyamide-6) containing different nanofillers (organoclay, polyhedral silsesquioxanes or POSS and carbon nanotube) is investigated. When high level of nanodispersion is achieved (shown by transmission electron microscopy (TEM)), they exhibit good flame retardancy in specific scenarii (high heat flux), but fail to flammability tests (LOI, UL-94). The mechanism of protection is the formation of mineral layer associated to char promotion but the protective coating is not efficient enough to provide the highest standard of protection. It is shown that this technology gives the best results combined with conventional flame retardants and leads to synergistic effects. The aspects of nanodispersion of the filler with the flame retardant are also fully commented in the paper using TEM and electron microprobe.

Anticoagulant and antimicrobial finishing of non-woven polypropylene textiles

The aim of this work is to prepare non-woven polypropylene (PP) textile functionalized with bioactive molecules in order to improve its anticoagulation and antibacterial properties. This paper describes the optimization of the grafting process of acrylic acid (AA) on low-pressure cold-plasma pre-activated PP, the characterization of the modified substrates and the effect of these modifications on the in vitro biological response towards cells. Then, the immobilization of gentamicin (aminoglycoside antibiotic) and heparin (anticoagulation agent) has been carried out on the grafted samples by either ionic interactions or covalent linkages. Their bioactivity has been investigated and related to the nature of their interactions with the substrate. For gentamicin-immobilized AA-grafted samples, an inhibition radius and a reduction of 99% of the adhesion of Escherichia coli have been observed when gentamicin was linked by ionic interactions, allowing the release of the antibiotic. By contrast, for heparin-immobilized AA-grafted PP samples, a strong increase of the anticoagulant effect up to 35 min has been highlighted when heparin was covalently bonded on the substrate, by contact with the blood drop.

Toward the understanding of the interfacial dairy fouling deposition and growth mechanisms at a stainless steel surface: a multiscale approach.

The microstructures of two dairy fouling deposits obtained at a stainless steel surface after different processing times in a pilot plate heat exchanger were investigated at different scales. Electron-Probe Micro Analysis, Time-of-Flight Secondary Ion Mass Spectrometry, Atomic Force Microscopy, and X-Ray Photo-electron Spectroscopy techniques were used for this purpose. The two model fouling solutions were made by rehydrating whey protein in water containing calcium or not. Results on samples collected after 2h processing show that the microstructure of the fouling layers is completely different depending on calcium content: the layer is thin, smooth, and homogeneous in absence of calcium and on the contrary very thick and rough in presence of calcium. Analyses on substrates submitted to 1 min fouling reveal that fouling mechanisms are initiated by the deposit of unfolded proteins on the substrate and start immediately till the first seconds of exposure with no lag time. In presence of calcium, amorphous calcium carbonate nuclei are detected in addition to unfolded proteins at the interface, and it is shown that the protein precedes the deposit of calcium on the substrate. Moreover, it is evidenced that amorphous calcium carbonate particles are stabilized by the unfolded protein. They are thus more easily trapped in the steel roughnesses and contribute to accelerate the deposit buildup, offering due to their larger characteristic dimension more roughness and favorable conditions for the subsequent unfolded protein to depose.

Influence of inorganic fillers on the fire protection of intumescent coatings

Intumescent coatings, mainly composed of ammonium polyphosphate, pentaerythritol and melamine, are widely used in the field of fire protection of steel structures. The objective of this study was to investigate how the presence of two different inorganic fillers (titanium dioxide and mineral fibres) will affect the fire performance of an acrylic-based intumescent coating. In both cases, it was observed that the inorganic filler enabled improvement of the fire-protective behaviour of intumescent paints, maintaining their performance for a longer time. The mode of action was attributed to reinforcement of the char due to the presence of the fillers.

Novel flame retardant flexible polyurethane foam: plasma induced graft-polymerization of phosphonates

Flame retardancy of flexible polyurethane foams has become an issue due to very severe regulations. To overcome the challenge of incorporating flame retardant (FR) additives during the foaming process without altering the foam properties, a plasma surface treatment was used for the first time in this work: a cold plasma induced graft-polymerization of phosphonate containing precursors (diethylvinylphosphonate-DEVP) with or without a crosslinking agent (1,4 butanedioldiacrylate) was applied on open cell flexible polyurethane foams (PUF). The flame retardant properties of these foams, before and after further rinsing, were evaluated using horizontal UL-94 test for 10 s and 60 s. One of the tested systems (DEVP + crosslinker), even after sonication, completely stops the melt dripping of the foams when exposed to the flame of the butane torch and charring occurs. This efficient surface treatment was characterized before and after burning by Scanning Electron Microscopy (SEM), electron probe microanalysis (EPMA), 31P solid state NMR and X-ray Photoelectron Spectroscopy (XPS). Its FR mechanism of action was then further investigated using microscale combustion calorimetry (MCC), thermogravimetric analyses coupled with infrared Fourier transform spectroscopy (TGA-FTIR), pyrolysis gas-chromatography coupled with mass spectrometry (GC-MS pyrolysis) and 31P solid state NMR. The results obtained show that it is necessary (i) to use the crosslinking agent, as DEVP mainly reacts with this crosslinker and (ii) to activate the PU foam before graft-polymerization to promote further reaction with the crosslinker. The characterizations also proved that before sonication, non-reacted DEVP precursors mainly act in the gas phase, preventing ignition, whereas after sonication the covalently grafted phosphorus containing species mainly act in the condensed phase to form phosphonic acid which will promote charring and thus will limit dripping and flame spread.

Mapping the multimodal action of melamine-poly(aluminium phosphate) in the flame retardancy of polyamide 66

A higher analogue in the melamine polyphosphate family, melamine-poly(aluminium phosphate) (Safire®200), that has shown flame retardancy along with aluminium phosphinate in glass-fibre reinforced polyamide 66 was investigated to elucidate their mode of action. The mechanistic investigation is based on examining the chemical species formed in the condensed and gas phase under different fire scenarios. Samples at different stages of degradation were collected based on the heat release rate (HRR) curve of cone calorimetry and further analysed. Additionally, formulations and flame retardants were also pyrolysed at characteristic temperatures in a tubular furnace based on their thermogravimetric analysis (TGA) profile and investigated. A fire retardancy-quenching mechanism is mapped out on the basis of input from solid state nuclear magnetic resonance spectroscopy (MAS NMR; 27Al, 31P and 13C), Fourier transform Infra-red spectroscopy (FTIR), X-ray powder diffraction (XRD), electron probe microanalysis (EPMA), scanning electron microscopy (SEM), and optical microscopy on degraded samples. Gas phase analysis was studied by TGA coupled FTIR.

Salen based Schiff bases to flame retard thermoplastic polyurethane mimicking operational strategies of thermosetting resin

A classical Schiff base N,N′-bis(4-hydroxysalicylidene)ethylenediamine (L2), a member of the Salen group that has been introduced as a non-phosphorus and non-halogen flame retardant in thermoplastic polyurethane (TPU) is found to operate in an intriguing way to fire retard the material. L2 blended with TPU significantly improves the inherent flammability of TPU without a synergist. A plausible mechanism including intermediates in the reinforcement of this elastomer towards flame retardancy is elaborated in line with the char forming abilities of this β-resorcylaldehyde based Schiff base. Conclusions were drawn based on the input from thermal, spectroscopic, microscopic and operando spectroscopic techniques. While its un-substituted counterpart, N,N′-bis(salicylidene)ethylenediamine (L1) lags behind in performance, its structural isomer N,N′-bis(5-hydroxysalicylidene)ethylenediamine (L3) is equally efficient but exhibits another mechanism of action. The performance of L2-TPU is found to be mainly in a condensed phase and is due to decoding of intrinsic cross-linking ability of the key building block of the additive i.e. resorcinol via structural transformation over a range of temperature. This results in the methylene bridged phenolic resin type material having high temperature stability. The process is also found to interfere with TPU unzipping process delaying its thermal degradation and favoring extensive cross-linking promoting char formation with insulative properties.

Antifouling Biomimetic Liquid-infused Stainless Steel: Application to Dairy Industrial Processing.

Fouling is a widespread and costly issue, faced by all food-processing industries. Particularly, in the dairy sector, where thermal treatments are mandatory to ensure product safety, heat-induced fouling represents up to 80% of the total production costs. Significant environmental impacts, due the massive consumption of water and energy, are also to deplore. Fouling control solutions are thus desperately needed, as they would lead to substantial financial gains as well as tremendous progress toward eco-responsible processes. This work aims at presenting a novel and very promising dairy fouling-mitigation strategy, inspired by nature, and to test its antifouling performances in real industrial conditions. Slippery liquid-infused surfaces were successfully designed directly on food grade stainless steel, via femtosecond laser ablation, followed by fluorosilanization and impregnation with an inert perfluorinated oil. Resulting hydrophobic surfaces (water contact angle of 112°) exhibited an extremely slippery nature (contact angle hysteresis of 0.6°). Outstanding fouling-release performances were obtained for these liquid-infused surfaces as absolutely no trace of dairy deposit was found after 90 min of pasteurization test in pilot-scale equipment followed by a short water rinse.

Simultaneous immobilization of heparin and gentamicin on polypropylene textiles: A dual therapeutic activity

The aim of this work was to prepare a nonwoven polypropylene (PP) textile functionalized with bioactive molecules in order to improve simultaneously anticoagulation and antibacterial properties. The immobilization of either heparin (anticoagulation agent) or gentamicin (aminoglycoside class antibiotic) alone has already been proven to be effective on PP nonwoven textiles. In this work, we managed to go further, by immobilizing both heparin and gentamicin at the same time on one unique textile. A successive immersion in different heparin and gentamicin bathes successfully led to a dual drug coated textile, as confirmed by several characterization techniques (Fourier transform infrared-attenuated total reflectance, X-ray photoelectron spectroscopy, and scanning electron microscopy). The immobilization times were varied in order to determine the best compromise between cytocompatibility, anticoagulant effect, and antimicrobial activity. Short immersion times in gentamicin solutions confer very good antimicrobial activity to the textile and avoid cytotoxicity, whereas long immersion times in heparin solution were necessary to observe a significant anticoagulant effect.

Phosphorylation of lignin: characterization and investigation of the thermal decomposition

Lignin is an abundant polyphenol biopolymeric material. Lignin was phosphorylated thanks to the presence of reactive hydroxyl groups in its structure. A detailed characterization allowed us to prove that phosphate groups are covalently bonded to the lignins structure. The thermal stability of lignin was improved with the presence of phosphorus and was evaluated at 3% w/w. The thermal decomposition of lignin was deeply investigated through gas and condensed phases analyzes. The phosphorus was found to promote dehydration and decarboxylation reactions, thus increasing the amount of carbonaceous residue which was more stable at high temperature. The combustibility of lignin was also lowered when phosphorylated. Finally, even if half of the initial amount was released in the gas phase, the phosphorus mainly acts in the condensed phase by forming different species, which prevents the residue from oxidation.