Severino Jackson Guedes de Lima

Synthesis and thermal characterization of zirconium titanate pigments

Vezetéknév

Self-lubricating, low-friction, wear-resistant Al-based quasicrystalline coatings

Abstract After gas atomization, a quasicrystalline powder based on aluminium was used to prepare a thick coating by high-velocity oxygen-fuel flame torch spraying. This layer was deposited on top of a bond-coat layer on a steel plate. A post-spraying annealing treatment turned the two layers to their stable state, a γ-brass crystal and an icosahedral quasicrystal, respectively. The projection parameters were selected in such a way that the coating behaved like a self-lubricating material, which offered very good wear resistance (duration of pin-on-disk tests superior to 5 km with negligible material loss) and low friction (µ ≤ 6% against sintered tungsten carbide), in contrast to the state of the art. This property was achieved thanks to, on the one hand, excellent bonding to the substrate via the bound coat, and on the other hand, presence at the boundaries between quasicrystalline flakes of a mixture of both threefold and fourfold coordinated carbon originating from spray processing. Application to hard materials used in mechanical devices is appealing, especially because soft, lubricating additives may not be needed, thus considerably increasing the lifetime of the devices and reducing waste of materials.

The characterization of Co xZn7-xSb2O12 spinel obtained by the pechini method

Oxides with spinel structures have been studied for many decades as they have been used in a variety of applications like pigments and refractories. They have also been used as a model structure to evaluate the relative stability of ions in octahedral and tetrahedral sites. Zinc- antimony spinels (Zn7Sb2O12) were synthesized by the Pechini method and the cation Zn2+ was substituted by Co2+, taking into consideration the stoichiometry of CoxZn7-xSb2O12 (x = 0 - 7). Characterization of the thermal properties of pyrolyzed powders was carried out with a TG/DTA analyzer, and mass losses were determined as a function of the cobalt content in the resin. The powders were calcined at temperatures in the range 600 to 1000 °C and characterized by XRD, BET and IR spectroscopy. Maximum cristalinity was obtained in powders calcined at 1000 °C. Materials with x = 5 - 7 revealed the presence of a secondary phase (Co, Zn)Sb2O6. Infrared analysis facilitated in the determination of the possible sites of Zn2+, Co2+ and Sb2+ ions in the lattice.

Evaluation of mechanical alloying to obtain Cu-Al-Nb shape memory alloy

The technical viability of preparing a Cu-Al-Nb shape memory alloy by high energy ball milling in a planetary mill has been evaluated. The alloy Cu-13Al-2Nb (wt. (%)) was prepared by mixing pure elemental powders. A ball-to-powder weight ratio of 6:1 and rotation rate of 150 rpm in argon atmosphere were the main processing parameters. The milling time ranged from 1 to 65 hours. Changes in microstructure as a function of milling time were investigated, using X-ray diffraction analysis and scanning electron microscopy. To investigate the viability of producing sintered parts from milled powders, the conventional powder metallurgy route was used. The milled powders were compacted in a cylindrical die at 900 MPa. Sintering was carried out in argon atmosphere at 850 °C for 6 hours. This study has shown that high energy ball milling, combined with pressing and sintering, can be used to promote the formation of a copper-aluminum solid solution and achieve final sintered densities of 91% of the theoretical density.

Investigation of Quasicrystal-Reinforced Aluminium Metal Matrix Composite by Hot Extrusion

The use of quasicrystalline alloys as reinforcement material is due to the fact that they posses high hardness and low coefficient of friction. For this purpose was used compaction/extrusion equipment with which it was possible to observe a tendency toward increase in the mechanical strength from 72MPa (0% reinforcement) to 129Mpa (6% reinforcement).

Effect of heat treatment on Fe-B-Si-Nb alloy powder prepared by mechanical alloying

The effect of heat treatment on crystallization behavior of Fe73.5B15Si10Nb1.5 alloy powder prepared by mechanical alloying was studied. The powder samples were prepared by mechanical alloying (MA) and for different milling times (1, 5, 25, 70 and 100 hours). Crystalline powders of iron, boron, silicon and niobium were sealed with tungsten carbide balls in a cylindrical vial under nitrogen atmosphere. The ball-to-powder weight ratio was 20 to 1. A Fritsch Pulverizette 5 planetary ball mill was used for MA the powders at room temperature and at 250 rpm. To study the microstructural evolution, a small amount of powder was collected after different milling times and examined by X-ray diffraction, using CuKa radiation (l = 0.15418 nm). The crystallization behavior was studied by differential thermal analysis, from 25 up to 1000 °C at a heating rate of 25 °C min-1.

Nanohybrid versus nanofill composite in class I cavities: Margin analysis after 12 months

This study evaluates the margin of a nanofill, a nanohybrid, and a conventional microhybrid composite in restorations in occlusal cavities of posterior teeth after 12 months. Forty‐one patients, each with three molars affected by primary caries or the need to replace restorations, participated in this research. The teeth were restored with a nanofill (Filtek Z350), a nanohybrid (Esthet‐X), and a microhybrid as a control (Filtek Z250). Ten patients were selected randomly, and the three restorations were molded with a low‐viscosity polyvinyl siloxane material. The molds were poured with epoxy resin, gold‐sputter coated, observed by scanning electron microscopy, and classified as: “perfect margin,” “marginal irregularity,” “marginal gap,” “marginal fracture,” or “artifact.” For statistical analysis, the Wilcoxon and Friedman nonparametric tests and paired‐samples t‐test were used (significance level of 5%). The performance of the three materials was compared after 1 week and 12 months. No statistically significant differences were detected for all criteria (P > 0.05). When each composite was compared over time, statistically significant differences were found for the criterion, perfect margins (Esthet‐X and Filtek Z350, P < 0.05). The materials performed satisfactorily over the 12‐month‐observation period, but all composites under investigation showed a certain amount of deterioration relating to marginal quality over time. Microsc. Res. Tech. 74:23‐27, 2011.

Mechanical Strength Evaluation of a CuAlBe Shape Memory Alloy under Different Thermal Conditions

CuAl shape memory alloys containing 0.6wt% and 0.65wt% was casted by induction melting at room temperature without protective atmosphere and their mechanical strength evaluated as a function of the temperature. It was observed that the melting at room temperature does not promote any difficulty to control de beryllium content. The ultimate stress to rupture drop significantly with decreasing the test temperature is such way that the alloys became brittle irrespective to beryllium content.

Microstructural Characterization of Equiatomic NiTi Alloy Prepared by High Energy Milling

NiTi alloys with equiatomic composition of NiTi have the highest technological interest for its potencial application in differents areas such as biomedical, naval, aerospace, nuclear, automobilist , robotic,etc. In this work , it was used a 50Ni50Ti at % powder mixture, comercially pure, prepared by mechanical alloying in a Attritor with the following conditions: the milling speed and the ball charge were 1500 rpm and 10:1 respectively. The milling time was 2,4,8 and 16h, under an argon atmosphere at room temperature. After milling it was determined the particle size distribution, the phases by X-ray diffractions (XRD) and the powder morphology by scanning electron microscopy (SEM). The milling promotes dissolution of Titanium in Nickel and continuous amorphization by increasing the milling time. After 16h milling the alloy was almost amorphous. The powders after milling were compacted and heat treated at high temperature and microstructural evolution was characterized. In the heat treated samples were detected different phases showing heterogeneity in the alloy. The detected phases were Ni3Ti, NiTi, Ni2Ti and Ni2Ti4O. Contamination by milling was detected in the powder after milling and in the heat treated samples.

Processamento de cerâmicas reticuladas a partir de matérias-primas naturais

Porous reticulated ceramics were obtained using a natural raw material (AF) usually employed in the production of tiles and bricks, with kaolinite (AC) addition. The AF raw material is constituted of quartz and feldspar. Ceramic pieces were processed using the polymeric sponge impregnation. Viscosities of the slurries with 70% of solids (wt./wt.) were optimized using sodium polyacrilate (PAA-Na) as deffloculant. Suspensions without AC addition presented a viscosity of 600 mPa.s, decreasing to 300 mPa.s after addition of 20% (wt./wt.) AC. The optimized amount of PAA-Na was 2.0% (wt./wt.). Tixotropy and pseudoplasty of the slurries made the impregnation process easier. Polymeric sponges of 5, 10 and 40 pores/cm were used. Ceramic pieces were sintered at 1100 and 1200 oC. X-ray diffractograms indicated the quartz dissolution at 1200 oC, leading to a material composed of mullite and vitreous phase. Reticulated ceramics with a porosity of 10 pores/cm presented a rigid structure with mechanical strength higher than 1.70 MPa, with darcian permeability constant of about 3.58 x 10-9 (±10.0 %) m2.