Sheng Chieh Chen

Novel active personal nanoparticle sampler for the exposure assessment of nanoparticles in workplaces.

A novel active personal nanoparticle sampler (PENS), which enables the collection of both respirable particulate mass (RPM) and nanoparticles (NPs) simultaneously, was developed to meet the critical demand for personal sampling of engineered nanomaterials (ENMs) in workplaces. The PENS consists of a respirable cyclone and a micro-orifice impactor with the cutoff aerodynamic diameter (d(pa50)) of 4 μm and 100 nm, respectively. The micro-orifice impactor has a fixed micro-orifice plate (137 nozzles of 55 μm in the inner diameter) and a rotating, silicone oil-coated Teflon filter substrate at 1 rpm to achieve a uniform particle deposition and avoid solid particle bounce. A final filter is used after the impactor to collect the NPs. Calibration results show that the d(pa50) of the respirable cyclone and the micro-orifice impactor are 3.92 ± 0.22 μm and 101.4 ± 0.1 nm, respectively. The d(pa50) at the loaded micro-Al(2)O(3) mass of 0.36-3.18 mg is shifted to 102.9-101.2 nm, respectively, while it is shifted to 98.9-97.8 nm at the loaded nano-TiO(2) mass of 0.92-1.78 mg, respectively. That is, the shift of d(pa50) due to solid particle loading is small if the PENS is not overloaded. Both NPs and RPM concentrations were found to agree well with those of the IOSH respirable cyclone and MOUDI. By using the present PENS, the collected samples can be further analyzed for chemical species concentrations besides gravimetric analysis to determine the actual exposure concentrations of ENMs in both RPM and NPs fractions in workplaces, which are often influenced by the background or incident pollution sources.

An Efficient Single-Stage Wet Electrostatic Precipitator for Fine and Nanosized Particle Control

In this study, an efficient parallel-plate single-stage wet electrostatic precipitator (wet ESP) with a width of 75 mm, effective precipitation length of 48 mm and gap of 9.0 mm was designed and tested to control fine and nanosized particles without the need of rapping. The collection plates are made of sand-blasted copper plates coated with TiO2 nanopowder instead of hydrophilic membranes. Three gold wires (diameter: 100 μ m) were used as the discharge electrodes and a pulse jet valve was used to regularly purge the wires. The design of the present wet ESP is aimed at solving the problems of traditional dry ESPs: reduction of the collection efficiency due to particle deposition on the discharge electrodes and collection electrodes, back corona, and particle re-entrainment. The collection efficiency at initially clean and heavy particle loading conditions was tested and compared to a similar dry ESP. Experimental results showed that when the wet ESP was initially clean, the particle collection efficiency ranged from 96.9–99.7% for particles ranging from 16.8 to 615 nm in electrical mobility diameter at an aerosol flow rate of 5 L/min (residence time of 0.39 s) and an applied voltage of 4.3 kV. After heavy loading with TiO2 nanopowder about 1.2 ± 0.06 g/plate, the collection efficiency of the present wet ESP for corn oil particles was shown to reduce only slightly to 94.7–99.0% for particles from 16.8 to 615 nm in diameter.

Chemical mass closure and chemical characteristics of ambient ultrafine particles and other PM fractions

Ambient ultrafine particles (UPs or PM 0.1 ), PM 2.5 and PM 10 were investigated at the roadside of Syuefu road in Hsinchu city and in the Syueshan highway tunnel in Taipei, Taiwan. A SMPS (TSI Model 3936), three Dichotomous samplers (Andersen Model SA-241), and three MOUDIs (MSP Model 110) were collocated to determine the PM number and mass concentrations simultaneously. The filter samples were further analyzed for organic carbon (OC), element carbon (EC), water-soluble ions, and trace elements. The OC artifact was studied and quantified using the quartz behind quartz (QBQ) method for all PM fractions. Taking into account the OC artifact, chemical mass closure (ratio of the reconstructed chemical mass to the gravimetrical mass) of PM 0.1 , PM 2.5 , and PM 10 was then calculated and found to be good. The chemical analysis results of UPs at both sites showed that UPs in the present tunnel was mostly contributed from the vehicle emissions while UPs at the roadside was mainly influenced by urban sources.

The Influence of Relative Humidity on Nanoparticle Concentration and Particle Mass Distribution Measurements by the MOUDI

A humidity control system was operated upstream of two collocated MOUDIs (micro-orifice uniform deposit impactors) for sampling ambient aerosol particles. One MOUDI used silicone-grease-coated aluminum foils (ALs) as the impaction substrates and was considered as the reference impactor, while the other used uncoated ALs or uncoated Teflon filters (TFs) as the impaction substrates for quantifying the effect of different relative humidities (RHs) and impaction substrates on the PM0.1 concentrations and mass distributions of ambient PMs. Test results showed that decreasing RH in general increased particle bounce from uncoated substrates with the bounce from uncoated ALs being more severe than that from uncoated TFs. Particle bounce did not influence the overall mass distribution of ambient fine particles when RH ranged between 40% and 80%, whereas it led to undersampling of particles greater than 2.5 μm in aerodynamic diameter severely. Oversampling of PM0.1 occurred by as much as 95%–180% or 25%–55% when the MOUDI used uncoated ALs or TFs, respectively, as RH was reduced from 50% to 25%. Particle bounce was found to be negligible, and PM0.1 and PM2.5 could be sampled accurately with less than 5% error at the RH of 75%–80% or 65%–80% when uncoated ALs or TFs were used, respectively.

Carbon Nanotube Penetration Through Fiberglass and Electret Respirator Filter and Nuclepore Filter Media: Experiments and Models

Three different respirator filter media (two electrets and one fiberglass) were challenged with monodisperse multi-walled carbon nanotubes (MWCNTs) of mobility diameters 20–500 nm at 5.3 and 10.6 cm s−1 face velocities. The penetration data were compared with that of sphere-like NaCl particles. The MWCNT penetrations were generally lower than those of NaCl at both face velocities in all three filters. However, the MWCNTs had a slightly higher penetration than the NaCl in the fiberglass filter at 10.6 cm s−1 face velocity when their mobility diameters were lower than 50 nm and the alignment effect was expected to occur. Results from the scanning electron microscopic (SEM) analysis supported the hypothesis of the alignment effect, which showed that the MWCNTs tend to be straighter or with higher aspect-ratios at the mobility sizes less than 100 nm, leading them more readily to align with the flow. Therefore, caution should be exercised when respirators are used against the MWCNTs with the mobility diameters less than 100 nm. The single fiber theory predicted the penetration of both particles in the fiberglass filters well for the particles with below 100 nm mobility diameters but discrepancies occurred beyond 100 nm. The theory still predicted the NaCl penetration through the electret filters well for the sizes below 100 nm but only predicted the MWCNT penetration well for ∼20–30 nm. The Nuclepore filter and the corresponding capillary tube model were adopted to study the mechanical deposition mechanisms of MWCNTs. The model was found to predict MWCNT penetration very well when the effective length of the MWCNT was taken into account. Copyright 2014 American Association for Aerosol Research

Aerosol Emission Monitoring and Assessment of Potential Exposure to Multi-walled Carbon Nanotubes in the Manufacture of Polymer Nanocomposites

Recent animal studies have shown that carbon nanotubes (CNTs) may pose a significant health risk to those exposed in the workplace. To further understand this potential risk, effort must be taken to measure the occupational exposure to CNTs. Results from an assessment of potential exposure to multi-walled carbon nanotubes (MWCNTs) conducted at an industrial facility where polymer nanocomposites were manufactured by an extrusion process are presented. Exposure to MWCNTs was quantified by the thermal-optical analysis for elemental carbon (EC) of respirable dust collected by personal sampling. All personal respirable samples collected (n = 8) had estimated 8-h time weighted average (TWA) EC concentrations below the limit of detection for the analysis which was about one-half of the recommended exposure limit for CNTs, 1 µg EC/m(3) as an 8-h TWA respirable mass concentration. Potential exposure sources were identified and characterized by direct-reading instruments and area sampling. Area samples analyzed for EC yielded quantifiable mass concentrations inside an enclosure where unbound MWCNTs were handled and near a pelletizer where nanocomposite was cut, while those analyzed by electron microscopy detected the presence of MWCNTs at six locations throughout the facility. Through size selective area sampling it was identified that the airborne MWCNTs present in the workplace were in the form of large agglomerates. This was confirmed by electron microscopy where most of the MWCNT structures observed were in the form of micrometer-sized ropey agglomerates. However, a small fraction of single, free MWCNTs was also observed. It was found that the high number concentrations of nanoparticles, ~200000 particles/cm(3), present in the manufacturing facility were likely attributable to polymer fumes produced in the extrusion process.

Laboratory and field tests of a novel three-stage personal dust sampler for sampling three dust fractions simultaneously

This study designed and calibrated a novel three-stage personal dust sampler for sampling inhalable, thoracic, and respirable dust fractions simultaneously. The sampler has an annular inlet as the first stage for inhalable dust sampling, two impactors in the second and third stages to classify thoracic and respirable dusts, respectively, and a final filter. Laboratory calibration tests using monodisperse liquid and solid particles showed that with 100 ppi (pores per inch) PUF (porous polyurethane foam) substrates and at the flow rate of 3.2 L/min, the sampling efficiency curves of both impactor stages matched with the ISO/CEN/ACGIH thoracic and respirable sampling criteria, respectively. The sampler also agreed with the inhalable criterion for particles smaller than 17 μ m while the deviation increases with increasing particle diameter with a maximum of 28% for 27 μ m particles. It was also found that collection efficiency curve for solid particles was similar to that of liquid particles, indicating that there was no solid particle bounce from the PUF substrates for both impactors. This study also compared inhalable, thoracic, and respirable dust concentrations measured by the present three-stage personal dust samplers with those of the Respicon samplers at three different workplaces. Without using a correction factor of 1.5 for the extrathoracic dusts of the Respicon, field results showed that the present three-stage sampler measured three dust fractions comparable to those of the Respicon samplers. The inhalable dust concentrations of the two samplers differed within 5% while the thoracic and respirable concentration differed by less than 22%.

A Universal Calibration Curve for the TSI Aerodynamic Particle Sizer

A universal calibration curve for the accurate determination of particle aerodynamic diameter by the TSI APS (TSI, Inc., St. Paul, MN, USA) operating at various temperature, pressure, particle, and gas properties is proposed. The previous dimensionless APS response function proposed by Chen et al. (1985) uses the Stokes number as the governing parameter and is valid in the Stokesian regime only. In the non-Stokesian regime, an additional non-Stokesian correction factor is needed to correct for the indicated aerodynamic diameters of the APS. The universal curve in the present study is based on the relationship between V p * and Stm, whereV p * = V p /V g and V p is particle velocity, V g is gas velocity at the nozzle exit, and Stm is modified Stokes number. Stm incorporates the non-Stokesian effect and is defined as 24St/(Re*C D ), where Re is the flow Reynolds number and C D is the particle drag coefficient. We find that the new calibration curve can predict the particle aerodynamic diameter accurately within 6% of error under different operating conditions and particle/gas properties from the referenced condition without the need to introduce additional correction factors.

Penetration of Sub-50 nm Nanoparticles Through Electret HVAC Filters Used in Residence

Pleated electret HVAC filters are often used in residence to mitigate the particles that originate both indoors and outdoors. These filters are usually tested with particles larger than 300 nm. However, residential particles can contain a significant amount of nanoparticles with size below 50 nm due to cooking, smoking, cleaning, wood burning, and outdoor infiltration. In order to characterize the nanoparticle removal by electret HVAC filters, penetrations of 3–50 nm silver nanoparticles through five different flat sheet electret media used in commercial residential HVAC filters were tested with face velocities of 0.05, 0.5, and 1.0 m s–1. Experimental results showed that all media had significantly high penetrations with 0.35–0.8 at the most penetrating particle sizes (MPPSs) for all three velocities, which were in the sizes of 10–30 nm. A model based on single fiber theory for particle penetration predictions was used and compared with the experimental data. Results showed that the model predicted the nanoparticle penetrations very well for all media and all face velocities tested. According to the model, for enhancing the nanoparticle efficiency of the current commercial HVAC filters, the fiber diameter should be reduced or the number of pleats should be increased. However, by doing these, pressure drop and cost may be largely increased. On the other hand, this study found the existing commercial mechanical HVAC filters were much capable for sub–50 nm nanoparticle removal when their minimum efficiency reporting values (MERVs) were larger than 13 and it is concluded mechanical HVAC filters can do a better job than electret ones. However, the quality factor analysis showed electret filters could be regarded as the best filter media for removing particles smaller than 300 nm. Copyright 2015 American Association for Aerosol Research

The Effect of Nanoparticle Convection-Diffusion Loss on the Transfer Function of an Aerosol Particle Mass Analyzer

The existing theoretical response spectra of APM-3600 agree well with the experimental data for submicron particles larger than 100 nm in the electrical mobility diameter but not for nanoparticles. In this study, a 2-D numerical model was developed to predict the transfer function and response spectra of APM-3600 based on the detailed simulation of flow and particle concentration fields. It was found that recirculation flows existed in the annular classifying region and APMs inlet and outlet regions, which led to enhanced convection-diffusion loss of nanoparticles compared to that without considering flow recirculation. As a result, the APM underestimates the mass of naonoparticles due to the shift of the peak position of the transfer function to a larger diameter than the targeted diameter. The response spectra calculated with the simulated transfer function agree well both in shapes and peak values with the experimental data present in a previous study for both nanoparticles and submicron particles larger than 100 nm. The predicted particle masses also agree well with the PSLs experimental data of the article. Copyright 2014 American Association for Aerosol Research