Shibayan Roy

Microstructure and texture evolution during accumulative roll bonding of aluminium alloy AA5086

In the present investigation, a strongly bonded strip of an aluminium–magnesium based alloy AA5086 is successfully produced through accumulative roll bonding (ARB). A maximum of up to eight passes has been used for the purpose. Microstructural characterization using electron backscatter diffraction (EBSD) technique indicates the formation of submicron sized (∼200–300 nm) subgrains inside the layered microstructure. The material is strongly textured where individual layers possess typical FCC rolling texture components. More than three times enhancement in 0.2% proof stress (PS) has been obtained after 8 passes due to grain refinement and strain hardening

Microstructure and texture evolution during accumulative roll bonding of aluminium alloys AA2219/AA5086 composite laminates

Accumulative roll bonding of two aluminium alloys, AA2219 and AA5086 was carried out up to 8 passes. During the course of ARB, the deformation inhomogeneity between the two alloy layers results in interfacial instability after the 4th pass, necking of the AA5086 layers after the 6th pass and fracture along the necked regions after the 7th and 8th pass. The EBSD analysis shows deformation bands along the interfaces after 8 passes of ARB. The ARB-processed materials predominantly show characteristic deformation texture components. The weak texture after the 2nd pass results from the combination of a weakly-textured starting AA2219 layer and a strongly-textured starting AA5086 layer. A strong deformation texture forms due to the high imposed strain after a higher number of ARB passes. Subgrain formation and related shear banding induces copper/S components in the case of the small elongated grains, while planar slip leads to the formation of brass component in the large elongated grains.

Crystallographic texture and microstructure evolution during hot compression of Ti–6Al–4V–0.1B alloy in the (α + β)-regime

Microstructure and texture are known to undergo drastic modifications due to trace hypoeutectic boron addition (~0.1 wt.%) for various titanium alloys e.g. Ti–6Al–4V. The deformation behaviour of such an alloy Ti–6Al–4V–0.1B is investigated in the (α + β) phase field and compared against that of the base alloy Ti–6Al–4V studied under selfsame conditions. The deformation microstructures for the two alloys display bending and kinking of α lamellae in near α and softening via globularization of α lamella in near β phase regimes, respectively. The transition temperature at which pure slip based deformation changes to softening is lower for the boron added alloy. The presence of TiB particles is largely held attributable for the early softening of Ti–6Al–4V–0.1B alloy. The compression texture of both the alloys carry signature of pure α phase defamation at lower temperature and α→β→α phase transformation near the β transus temperature. Texture is influenced by a complex interplay of the deformation and transformation processes in the intermediate temperature range. The contribution from phase transformation is prominent for Ti–6Al–4V–0.1B alloy at comparatively lower temperature.

Comparative Evaluation of Cast Aluminum Alloys for Automotive Cylinder Heads: Part II-Mechanical and Thermal Properties

The first part of this study documented the as-aged microstructure of five cast aluminum alloys namely, 206, 319, 356, A356, and A356+0.5Cu, that are used for manufacturing automotive cylinder heads (Roy et al. in Metall Mater Trans A, 2016). In the present part, we report the mechanical response of these alloys after they have been subjected to various levels of thermal exposure. In addition, the thermophysical properties of these alloys are also reported over a wide temperature range. The hardness variation due to extended thermal exposure is related to the evolution of the nano-scale strengthening precipitates for different alloy systems (Al-Cu, Al-Si-Cu, and Al-Si). The effect of strengthening precipitates (size and number density) on the mechanical response is most obvious in the as-aged condition, which is quantitatively demonstrated by implementing a strength model. Significant coarsening of precipitates from long-term heat treatment removes the strengthening efficiency of the nano-scale precipitates for all these alloys systems. Thermal conductivity of the alloys evolve in an inverse manner with precipitate coarsening compared to the strength, and the implications of the same for the durability of cylinder heads are noted.

On the absence of shear cracking and grain boundary cavitation in secondary tensile regions of Ti–6Al–4V–0.1B alloy during hot (α + β)-compression

Deformation instabilities, such as shear cracking and grain boundary cavitation, which are observed in the secondary tensile region of Ti–6Al–4V alloy during compressive deformation in the (α + β)-phase field, do not form in Ti–6Al–4V–0.1B alloy when processed under the same conditions. This has been attributed to the microstructural modifications, e.g. the absence of grain boundary α and adjacent grain boundary retained β layers and a lower proportion of 90o-misoriented α-colonies that occur with boron addition.

The Role of Processing Routes on the Evolution of Microstructure and Texture Heterogeneity during ECAP of Al-Cu Alloy

The effect of processing routes during Equal Channel Angular Pressing (ECAP) of the Al alloy 2014 with regard to the evolution of microstructure and texture heterogeneity has been studied. The solution treated alloy (768 K for 1 hr) was subjected to ECAP through routes A, BA, BC and C using a die with inter-channel angle 90° upto 5 passes. Texture evolution was studied in the top, middle and bottom of the billets processed through routes A, BA, BC and C. Processing by route A resulted in a stronger texture evolution because of monotonic increase in strain with the number of passes. In route A, texture heterogeneity is more than the routes BC and BA. In routes BC and BA, the texture evolution in outer region near to surface of the billet changes their orientation as the passes increases possibly creating a stronger texture evolution at the top and bottom different from the centre of billet. The heterogeneity in texture evolution is the least less in route C, due to the reversal of shear.

Solidification Microstructure and Texture in Grain-Refined Titanium Alloys

In the present study, solidification microstructure and texture evolution in grain-refined Ti-6Al-4V and γ-TiAl alloys via trace boron addition are compared with their baseline counterparts. Boron addition resulted in dramatic grain refinement by almost an order of magnitude. The texture developed in these alloys is also markedly different from the baseline alloys.