Shigeyuki Toki

Structural development of natural rubber during uniaxial stretching by in situ wide angle X-ray diffraction using a synchrotron radiation

Structural development of natural rubber during uniaxial stretching was examined by an in situ wide angle X-ray diffraction measurement using a synchrotron. During stretching, the amorphous part showed little change, i.e. an amorphous halo remained clear even at 500% strain. The fraction of induced crystals was very small, though a clear crystalline pattern was observed at 400% strain. Some polymer chains were oriented and crystallized, but most of the chains were not oriented at all in spite of large deformations of the specimen. Only a small amount of polymer chains contributes to the stress and hysteresis loss during elongation.

Molecular orientation and structural development in vulcanized polyisoprene rubbers during uniaxial deformation by in situ synchrotron X-ray diffraction

Abstract Molecular orientation and strain-induced crystallization of vulcanized natural rubbers (by sulfur and peroxide) and synthetic polyisoprene rubber (by sulfur) during uniaxial deformation at 0 °C were studied by in situ synchrotron wide-angle X-ray diffraction. The high intensity of synchrotron X-rays and new image analysis methods made it possible to estimate the mass fractions of strain-induced crystals and amorphous chains in both oriented and unoriented states. Most of the polymer chains (∼75%) were found to be in the random coil state even at large strains (>5.0). Only about 5% the amorphous chains were oriented, whereas the rest of the chains (∼20%) were in the crystalline phase. Sulfur vulcanized and peroxide vulcanized natural rubbers did not exhibit notable differences in structure and property relationships. In contrast, synthetic polyisoprene rubber showed a different behavior of deformation-induced structural changes, which can be attributed to the difference in cross-link topology. Our results indicated that strain induces a network of microfibrillar crystals in both natural and synthetic polyisoprene rubbers due to the inhomogeneity of cross-link distribution that is responsible for their elastic properties.

Mechanism of strain-induced crystallization in filled and unfilled natural rubber vulcanizates

Structure evolution during deformation of unfilled natural rubber (NR) vulcanizate and filled ones with carbon black or calcium carbonate was investigated by the synchrotron x-ray diffraction. The crystallization onset strain, α0, was found to decrease by the inclusion of the filler. However, corrected α0 values into the effective strain ratio of deformable rubber portion were almost constant between filled and unfilled samples. Accordingly, our model of strain-induced crystallization of unfilled NR vulcanizates, assuming that melting temperature is independent of network-chain length (n), was applied to the filled samples. The discrepancy between classical theories and experimental results was thought to come from the distribution of n. By the inclusion of filler, the lateral crystallite size was decreased but the orientational fluctuation increased. The lattice of the strain-induced crystallites changed almost linearly with the nominal stress. In addition, the degree of lattice deformation decreased wit...

Effect of network-chain length on strain-induced crystallization of NR and IR vulcanizates

Abstract Strain-induced crystallization of natural rubber (NR) and synthetic isoprene rubber (IR) with various crosslinking densities was investigated by wide angle X-ray diffraction using a synchrotron radiation and simultaneous tensile measurements. The elongation ratio at the onset of crystallization (αc) was almost independent of crosslinking density. IR samples showed larger αc values than NR because of the lower stereoregularity of IR. These results suggest that the onset of crystallization is determined by increased melting temperature by strain due to an entropic reason. The amount of oriented amorphous component changed approximately linearly with strain, and was a little larger in IR than in NR when compared at the same elongation ratio. At small strain (and stress), crystallinity in IR was lower than in NR. These results indicate that, at small strain region, the more stress is assigned to oriented amorphous in IR than in NR.

Strain-induced molecular orientation and crystallization in natural and synthetic rubbers under uniaxial deformation by in-situ synchrotron X-ray study

Abstract In-situ synchrotron wide-angle X-ray diffraction (WAXD) studies and simultaneous measurements of stress and strain during uniaxial stretching of various vulcanized rubbers were carried out (at room temperature and 0°C) to reveal the strain-induced molecular orientation and crystallization relationships. Rubbers evaluated included natural rubber (NR), synthetic poly-isoprene rubber (IR), poly-cis-1,4-butadiene rubber (BR) and butyl rubber (IIR). Some universal features were observed in these systems: (i) At high strains (> 5.0), the majority of the chains (up to 50 ≈ 75%) in natural and synthetic rubbers remained in the un-oriented amorphous state with only a small amount of crystalline fraction formed (10–20%). The rest of the chains were in the oriented amorphous state. (ii) During deformation, the oriented amorphous chains acted as precursors to strain-induced crystallization. A network of micro-fibrillar crystallites is formed within the closely populated vulcanization points, leading to the e...

Strain-induced Crystallization of Natural Rubber: Effect of Proteins and Phospholipids

Abstract The effects of proteins and phospholipids in natural rubber (NR) on the strain-induced crystallization behavior during uniaxial deformation were studied by in-situ synchrotron wide-angle X-ray diffraction (WAXD) technique and simultaneous measurements of stress-strain relation. The influences of proteins and phospholipids in NR were evaluated separately by decomposition methods using deproteinization and lipase treatment, respectively. It was found that both components form a naturally occurring network, which is responsible for the strain-induced crystallizability of unvulcanized NR and the corresponding high mechanical property. This network also plays a significant role in strain-induced crystallization of vulcanized natural rubber.

Molecular dynamics of natural rubber as revealed by dielectric spectroscopy: The role of natural cross–linking

In order to understand the molecular dynamics of natural rubber, the dielectric relaxation behavior of its different components were investigated. These components included: (1) the linear polyisoprene fraction, obtained after deproteinization and transesterification of natural rubber (TE–DPNR), (2) the gel (GEL) fraction, corresponding to pure natural chain–end cross–linked natural rubber, (3) deproteinized natural rubber (DPNR), in which the protein cross–links at the ω–end have been removed, and (4) natural rubber (CNR) purified (through centrifugation) but still containing proteins, phospholipids and the sol phases. The dielectric relaxation behaviour of natural rubber revealed a segmental mode (SM) which is not affected by natural chain-end cross-linking (so-called naturally occurring network) and a normal mode (NM) which depends on a naturally occurring network. The dynamics of the NM, which is associated to chain mobility, seems to be strongly affected by natural chain-end cross-linking. We propose a model based on a hybrid star polymer in which the low mobility core (phospholipids) controls the mobility of the polyisoprene arms.

Combined techniques of Raman spectroscopy and synchrotron two-dimensional x-ray diffraction for in situ study of anisotropic system: Example of polymer fibers under deformation

Simultaneous measurements of Raman spectroscopy and synchrotron two-dimensional (2D) wide-angle x-ray diffraction (WAXD) have been successfully demonstrated for in situ study of an anisotropic system: isotactic polypropylene (iPP) fiber under tensile deformation. A fiber-optic probe was used to remotely deliver the incident laser beam on the sample as well as to collect the Raman signal based on the confocal arrangement, whereas high resolution 2D WAXD patterns were obtained simultaneously at the same position during deformation of polymers. The combined techniques yielded complementary information on the molecular structural evolution in both crystalline and amorphous phases. 2D WAXD results showed that the α-form iPP crystals were converted into the mesophase upon stretching at room temperature. Corresponding Raman spectra showed that characteristic bands from the crystal phase became weaker or disappeared during the transition from the crystal phase to the mesophase. However, the bands associated with ...

Synchrotron X-Ray Studies of Vulcanized Rubbers and Thermoplastic Elastomers

Synchrotron X-ray diffraction technique has revealed strain-induced crystallization and molecular orientation in vulcanized rubbers and thermoplastic elastomers (TPE) during deformation in real time. The stress-strain curves and wide angle X-ray diffraction (WAXD) patterns in vulcanized rubbers and TPE were measured simultaneously. In-situ WAXD patterns were taken not only at different strains during uniaxial deformation but also at different temperatures at a constant strain. Results lead to several new insights. (i) Strain-induced crystallization is a common phenomenon in vulcanized rubbers, except SBR (styrene-butadiene rubber), and in TPE (with crystalline hard segments). (ii) Strain-induced crystallization decreases the stress and increases the elongation in the strained rubber. (iii) The hybrid structure of chemical networks and strain-induced crystallites is responsible to the tensile strength and elongation at break for both systems. (iiii) Some original crystal fraction (hard segment domain) in TPE is destroyed. During deformation, strain-induced crystallization increases with strain. Upon retraction even to stress zero, the majority of oriented strain-induced crystallites remains in tack with preferred orientation.

Deformation-Induced Structure Changes in Elastomeric Nanocomposites

During tensile deformation, nanofillers can orient and align with polymer chains to reinforce the strength and modulus of elastomeric nanocomposites. The presence of nanofillers can also enhance the orientation of surrounding polymer chains and accelerate the strain-induced crystallization behavior. Conventionally, natural rubber, styrene-butadiene rubber and thermoplastic elastomer (ethylene-propylene copolymer and poly-urethane) are routinely reinforced with fillers. In this chapter, the behavior of nanofiller-enhanced strain-induced crystallization of elastomeric nanocomposites, based on natural/synthetic rubbers and fillers of varying sizes (from microns to nanometers) such as carbon black, multi-walled carbon nanotube (MWCNT), carbon nanofiber (CNF), nano-clay (NC) during deformation, is described.