Shijian Zheng

High-strength and thermally stable bulk nanolayered composites due to twin-induced interfaces

Bulk nanostructured metals can attribute both exceptional strength and poor thermal stability to high interfacial content, making it a challenge to utilize them in high-temperature environments. Here we report that a bulk two-phase bimetal nanocomposite synthesised via severe plastic deformation uniquely possesses simultaneous high-strength and high thermal stability. For a bimetal spacing of 10 nm, this composite achieves an order of magnitude increase in hardness of 4.13 GPa over its constituents and maintains it (4.07 GPa), even after annealing at 500 °C for 1 h. It owes this extraordinary property to an atomically well-ordered bimaterial interface that results from twin-induced crystal reorientation, persists after extreme strains and prevails over the entire bulk. This discovery proves that interfaces can be designed within bulk nanostructured composites to radically outperform previously prepared bulk nanocrystalline materials, with respect to both mechanical and thermal stability.

Emergence of stable interfaces under extreme plastic deformation

Significance Many processing techniques, such as solid-state phase transformation, epitaxial growth, or solidification, can make nanocomposite materials with preferred crystallographic orientation relationships at internal interfaces. On the other hand, metal-working techniques can make composites in bulk quantities for structural applications but typically the resulting bimetal interfaces lack crystallographic order and are unstable with respect to heating. Using a metal-working roll-bonding technique, we find that at extreme plastic strains, the bimetal interfaces develop a remarkably ordered, preferred atomic structure. Using atomic-scale and crystal-plasticity simulations, we study the dynamical stability conditions responsible for this counterintuitive phenomenon. We show that the emergent interface corresponds to a unique stable state, which leads to exceptional mechanical, thermal, and irradiation stability of the nanocomposite. Atomically ordered bimetal interfaces typically develop in near-equilibrium epitaxial growth (bottom-up processing) of nanolayered composite films and have been considered responsible for a number of intriguing material properties. Here, we discover that interfaces of such atomic level order can also emerge ubiquitously in large-scale layered nanocomposites fabricated by extreme strain (top down) processing. This is a counterintuitive result, which we propose occurs because extreme plastic straining creates new interfaces separated by single crystal layers of nanometer thickness. On this basis, with atomic-scale modeling and crystal plasticity theory, we prove that the preferred bimetal interface arising from extreme strains corresponds to a unique stable state, which can be predicted by two controlling stability conditions. As another testament to its stability, we provide experimental evidence showing that this interface maintains its integrity in further straining (strains > 12), elevated temperatures (> 0.45 Tm of a constituent), and irradiation (light ion). These results open a new frontier in the fabrication of stable nanomaterials with severe plastic deformation techniques.

Thermal Stability of Cu-Nb Nanolamellar Composites Fabricated via Accumulative Roll Bonding

In situ annealing within a neutron beam line and ex situ annealing followed by transmission electron microscopy were used to study the thermal stability of the texture, microstructure, and bi-metal interface in bulk nanolamellar Cu/Nb composites (h = 18 nm individual layer thickness) fabricated via accumulative roll bonding, a severe plastic deformation technique. Compared to the bulk single-phase constituent materials, the nanocomposite is two orders of magnitude higher in hardness and significantly more thermally stable, e.g., no observed recrystallization in Cu at temperatures as high as 85% of the melting temperature. The nanoscale h = 18 nm individual layer thickness is maintained up to 500°C, the lamellar structure thickens but is maintained up to 700°C, and recrystallization is suppressed even up to 900°C. With increasing temperature, the texture sharpens, and among the interfaces found in the starting material, the {112}Cu || {112}Nb interface with a Kurdjumov-Sachs orientation relationship shows the greatest thermal stability. Our results suggest that thickening of the individual layers under heat treatment coincides with thermally driven removal of energetically unfavorable bi-metal interfaces. Thus, we uncover a temperature regime that maintains the lamellar structure but alters the interface distribution such that a single, low energy, thermally stable interface prevails.

Twinnability of bimetal interfaces in nanostructured composites

Bimetal interfaces hold the extraordinary potential to promote or suppress deformation twinning in nanostructured composites. This article constructs a methodology for developing maps for identifying the twinnability of chemically sharp, bimetal interfaces based on their structure and properties. The map is shown capable of rationalizing the variation in experimental observations among several different bimetal interface structures.

Minimum energy structures of faceted, incoherent interfaces

In this article, we describe a method for quantifying the dislocation distribution in incoherent faceted fcc/bcc interfaces, including details such as the facet length and crystallography and the location, Burgers vector, and line orientation of each interface dislocation. The method is applied to a variety of relaxed equilibrium interface structures obtained from atomistic simulations. The results show that minimum energy forms of faceted interfaces are achieved when the serrated interface planes of the natural lattice are optimally matched such that when joined and relaxed, extended facet faces can form with minimum density of interface dislocations. With a proposed dislocation-based model for the formation energy, we demonstrate that optimal matching corresponds to minimal self-energies of the interfacial dislocations and extended facets (terrace planes). Most importantly, the formation energy of faceted interfaces is found to have no correlation with the net Burgers vector of the interface, which furt...

Engineering Interface Structures and Thermal Stabilities via SPD Processing in Bulk Nanostructured Metals

Nanostructured metals achieve extraordinary strength but suffer from low thermal stability, both a consequence of a high fraction of interfaces. Overcoming this tradeoff relies on making the interfaces themselves thermally stable. Here we show that the atomic structures of bi-metal interfaces in macroscale nanomaterials suitable for engineering structures can be significantly altered via changing the severe plastic deformation (SPD) processing pathway. Two types of interfaces are formed, both exhibiting a regular atomic structure and providing for excellent thermal stability, up to more than half the melting temperature of one of the constituents. Most importantly, the thermal stability of one is found to be significantly better than the other, indicating the exciting potential to control and optimize macroscale robustness via atomic-scale bimetal interface tuning. Taken together, these results demonstrate an innovative way to engineer pristine bimetal interfaces for a new class of simultaneously strong and thermally stable materials.

Optimum high temperature strength of two-dimensional nanocomposites

High-temperature nanoindentation was used to reveal nano-layer size effects on the hardness of two-dimensional metallic nanocomposites. We report the existence of a critical layer thickness at which strength achieves optimal thermal stability. Transmission electron microscopy and theoretical bicrystal calculations show that this optimum arises due to a transition from thermally activated glide within the layers to dislocation transmission across the layers. We demonstrate experimentally that the atomic-scale properties of the interfaces profoundly affect this critical transition. The strong implications are that interfaces can be tuned to achieve an optimum in high temperature strength in layered nanocomposite structures.

Adhesion of voids to bimetal interfaces with non-uniform energies

Interface engineering has become an important strategy for designing radiation-resistant materials. Critical to its success is fundamental understanding of the interactions between interfaces and radiation-induced defects, such as voids. Using transmission electron microscopy, here we report an interesting phenomenon in their interaction, wherein voids adhere to only one side of the bimetal interfaces rather than overlapping them. We show that this asymmetrical void-interface interaction is a consequence of differing surface energies of the two metals and non-uniformity in their interface formation energy. Specifically, voids grow within the phase of lower surface energy and wet only the high-interface energy regions. Furthermore, because this outcome cannot be accounted for by wetting of interfaces with uniform internal energy, our report provides experimental evidence that bimetal interfaces contain non-uniform internal energy distributions. This work also indicates that to design irradiation-resistant materials, we can avoid void-interface overlap via tuning the configurations of interfaces.

An interface facet driven Rayleigh instability in high-aspect-ratio bimetallic nanolayered composites

One limitation hindering the structural and electrical applications of nanostructured metals is the loss of their nanostructure and strength under elevated temperatures. Nanostructured metals often have grain structures that contain a high density of triple junctions, where thermally induced instabilities commonly initiate. Prior work has resulted in fabrication of nanolayered two-phase composites that possess high-aspect ratio grains, a scarcity of triple junctions, and a thermally stable microstructure. In this work, transmission electron microscopy is used to investigate how these composites could eventually breakdown during heating. We reveal an unconventional thermal instability mechanism in this class of materials, which operates without the assistance of triple junctions. The mechanism can be rationalized by that thermally induced pinch off occurs as the result of bimetal interface faceting and can trigger a classic Rayleigh instability.

Role of the Interface on Radiation Damage in the SrTiO3/LaAlO3 Heterostructure under Ne2+ Ion Irradiation

We systematically investigated the microstructural evolution of heteroepitaxial SrTiO3 (STO) thin films grown on a single crystal LaAlO3 (LAO) (001) substrate, focusing on the response of the STO/LAO interface to Ne2+ irradiation at room temperature. Cross sectional transmission electron microscope (TEM) analysis reveals that the LAO crystal amorphizes first after a relatively low dose of damage followed by the amorphization of the STO film after irradiation to a higher dose. While the critical dose to amorphize differs between each material, amorphization begins at the interface and proceeds outward in both cases. Thus, a crystalline/amorphous interface first forms at the STO/LAO interface by a dose of 1 dpa, and then an amorphous/amorphous interface forms when the dose reaches 3 dpa. Scanning TEM and x-ray energy dispersive spectroscopy indicate no significant heavy cation elemental diffusion, though electron energy loss spectroscopy reveals a redistribution of oxygen across the film/substrate interface...