Shinichiro Iwamoto

Elastic Modulus of Single Cellulose Microfibrils from Tunicate Measured by Atomic Force Microscopy

The elastic modulus of single microfibrils from tunicate ( Halocynthia papillosa ) cellulose was measured by atomic force microscopy (AFM). Microfibrils with cross-sectional dimensions 8 x 20 nm and several micrometers in length were obtained by oxidation of cellulose with 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO) as a catalyst and subsequent mechanical disintegration in water and by sulfuric acid hydrolysis. The nanocellulosic materials were deposited on a specially designed silicon wafer with grooves 227 nm in width, and a three-point bending test was applied to determine the elastic modulus using an AFM cantilever. The elastic moduli of single microfibrils prepared by TEMPO-oxidation and acid hydrolysis were 145.2 +/- 31.3 and 150.7 +/- 28.8 GPa, respectively. The result showed that the experimentally determined modulus of the highly crystalline tunicate microfibrils was in agreement with the elastic modulus of native cellulose crystals.

The Effect of Hemicelluloses on Wood Pulp Nanofibrillation and Nanofiber Network Characteristics

Hemicelluloses as matrix substances showed an important role in nanofibrillation of wood pulp. Never-dried and once-dried pulps with different amounts of hemicelluloses were fibrillated using a grinding treatment. The degree of fibrillation was evaluated by scanning electron microscopy observation of the fibrillated pulps and light transmittance measurements of the fibrillated pulp/acrylic resin composites. With a one-pass grinding treatment, the once-dried pulp with higher hemicellulose content was fibrillated into 10-20 nm wide fibers as easily as the never-dried pulps, while the once-dried pulp with lower hemicellulose content was not fibrillated into uniform nanosized fibers. This result indicates that hemicelluloses act as inhibitors of the coalescence of microfibrils during drying and facilitate the nanofibrillation of once-dried pulp. Furthermore, hemicelluloses provide adhesion between nanofibers, contributing to reduction of thermal expansion and enhancement of mechanical properties in the composites.

Structure and Mechanical Properties of Wet-Spun Fibers Made from Natural Cellulose Nanofibers

Cellulose nanofibers were prepared by TEMPO-mediated oxidation of wood pulp and tunicate cellulose. The cellulose nanofiber suspension in water was spun into an acetone coagulation bath. The spinning rate was varied from 0.1 to 100 m/min to align the nanofibers to the spun fibers. The fibers spun from the wood nanofibers had a hollow structure at spinning rates of >10 m/min, whereas the fibers spun from tunicate nanofibers were porous. Wide-angle X-ray diffraction analysis revealed that the wood and tunicate nanofibers were aligned to the fiber direction of the spun fibers at higher spinning rates. The wood spun fibers at 100 m/min had a Youngs modulus of 23.6 GPa, tensile strength of 321 MPa, and elongation at break of 2.2%. The Youngs modulus of the wood spun fibers increased with an increase in the spinning rate because of the nanofiber orientation effect.

Pore Size Determination of TEMPO-Oxidized Cellulose Nanofibril Films by Positron Annihilation Lifetime Spectroscopy

Wood cellulose nanofibril films with sodium carboxylate groups prepared from a 2,2,6,6-tetramethylpiperidine-1-oxyl (TEMPO)-oxidized pulp exhibited an extremely low oxygen permeability of 0.0008 mL μm m(-2) day(-1) kPa(-1) at 0% relative humidity (RH). Positron annihilation lifetime spectroscopy (PALS) was used to determine the pore sizes in wood and tunicate TEMPO-oxidized cellulose nanofibril (TOCN-COONa) films in a vacuum (i.e., at 0% RH). PALS analysis revealed that the pore size of the wood TOCN-COONa films remained nearly at 0.47 nm from the film surface to the interior of the film. This is probably the cause of this high oxygen-barrier properties at 0% RH. The crystalline structure of TOCN-COONa also contributes to the high oxygen-barrier properties of the wood TOCN-COONa films. However, the oxygen permeability of the wood TOCN-COONa films increased to 0.17 mL μm m(-2) day(-1) kPa(-1) at 50% RH, which is one of the shortcomings of hydrophilic TOCN-COONa films.

Mechanical and Thermal Properties of Polypropylene Composites Reinforced with Lignocellulose Nanofibers Dried in Melted Ethylene-Butene Copolymer

Lignocellulose nanofibers were prepared by the wet disk milling of wood flour. First, an ethylene-butene copolymer was pre-compounded with wood flour or lignocellulose nanofibers to prepare master batches. This process involved evaporating the water of the lignocellulose nanofiber suspension during compounding with ethylene-butene copolymer by heating at 105 °C. These master batches were compounded again with polypropylene to obtain the final composites. Since ethylene-butene copolymer is an elastomer, its addition increased the impact strength of polypropylene but decreased the stiffness. In contrast, the wood flour- and lignocellulose nanofiber-reinforced composites showed significantly higher flexural moduli and slightly higher flexural yield stresses than did the ethylene-butene/polypropylene blends. Further, the wood flour composites exhibited brittle fractures during tensile tests and had lower impact strengths than those of the ethylene-butene/polypropylene blends. On the other hand, the addition of the lignocellulose nanofibers did not decrease the impact strength of the ethylene-butene/polypropylene blends. Finally, the addition of wood flour and the lignocellulose nanofibers increased the crystallization temperature and crystallization rate of polypropylene. The increases were more remarkable in the case of the lignocellulose nanofibers than for wood flour.

Fast and Robust Nanocellulose Width Estimation Using Turbidimetry

The dimensions of nanocelluloses are important factors in controlling their material properties. The present study reports a fast and robust method for estimating the widths of individual nanocellulose particles based on the turbidities of their water dispersions. Seven types of nanocellulose, including short and rigid cellulose nanocrystals and long and flexible cellulose nanofibers, are prepared via different processes. Their widths are calculated from the respective turbidity plots of their water dispersions, based on the theory of light scattering by thin and long particles. The turbidity-derived widths of the seven nanocelluloses range from 2 to 10 nm, and show good correlations with the thicknesses of nanocellulose particles spread on flat mica surfaces determined using atomic force microscopy.

Properties of natural rubber reinforced with cellulose nanofibers based on fiber diameter distribution as estimated by differential centrifugal sedimentation

Cellulose nanofibers (CNFs) with different degrees of fibrillation are prepared by the mechanical fibrillation of kraft pulp using wet disk milling, and dispersions of the prepared CNFs were subjected to differential centrifugal sedimentation (DCS) in order to estimate the diameter distributions of the CNFs. The low-fibrillated CNFs (fiber diameter (d): >10 μm) had a weak reinforcing effect on natural rubber (NR), while the medium-fibrillated CNFs (d: 0.1-10 μm) dramatically improve the initial modulus and decrease the elongation at break. The high-fibrillated CNFs (d: <0.1 μm) enhanced the tensile strength even further while maintaining the elongation at break. The reinforcing mechanism of the NR composites reinforced by the CNFs (NR-CNFs) was confirmed by field-emission scanning electron microscopy imaging, dynamic mechanical analysis, and toluene uptake measurements. It was concluded that these characteristic mechanical properties of the NR-CNFs were determined by the morphologies of the CNFs. The branching structure of the medium-fibrillated CNFs affected high improvement of the initial modulus, and the network formed by the high-fibrillated CNFs were involved in enhancement of the tensile strength without compromising viscoelastic properties. Understanding the effect of their diameter distribution can potentially reduce the production cost of CNFs and thus expand their applicability.