Shiyong Wang

Implementing smart factory of Industrie 4.0: an outlook

With the application of Internet of Things and services to manufacturing, the fourth stage of industrialization, referred to as Industrie 4.0, is believed to be approaching. For Industrie 4.0 to come true, it is essential to implement the horizontal integration of inter-corporation value network, the end-to-end integration of engineering value chain, and the vertical integration of factory inside. In this paper, we focus on the vertical integration to implement flexible and reconfigurable smart factory. We first propose a brief framework that incorporates industrial wireless networks, cloud, and fixed or mobile terminals with smart artifacts such as machines, products, and conveyors. Then, we elaborate the operational mechanism from the perspective of control engineering, that is, the smart artifacts form a self-organized system which is assisted with the feedback and coordination blocks that are implemented on the cloud and based on the big data analytics. In addition, we outline the main technical features and beneficial outcomes and present a detailed design scheme. We conclude that the smart factory of Industrie 4.0 is achievable by extensively applying the existing enabling technologies while actively coping with the technical challenges.

Software-Defined Industrial Internet of Things in the Context of Industry 4.0

In recent years, there have been great advances in industrial Internet of Things (IIoT) and its related domains, such as industrial wireless networks (IWNs), big data, and cloud computing. These emerging technologies will bring great opportunities for promoting industrial upgrades and even allow the introduction of the fourth industrial revolution, namely, Industry 4.0. In the context of Industry 4.0, all kinds of intelligent equipment (e.g., industrial robots) supported by wired or wireless networks are widely adopted, and both real-time and delayed signals coexist. Therefore, based on the advancement of software-defined networks technology, we propose a new concept for industrial environments by introducing software-defined IIoT in order to make the network more flexible. In this paper, we analyze the IIoT architecture, including physical layer, IWNs, industrial cloud, and smart terminals, and describe the information interaction among different devices. Then, we propose a software-defined IIoT architecture to manage physical devices and provide an interface for information exchange. Subsequently, we discuss the prominent problems and possible solutions for software-defined IIoT. Finally, we select an intelligent manufacturing environment as an assessment test bed, and implement the basic experimental analysis. This paper will open a new research direction of IIoT and accelerate the implementation of Industry 4.0.

A review of industrial wireless networks in the context of Industry 4.0

Abstract There have been many recent advances in wireless communication technologies, particularly in the area of wireless sensor networks, which have undergone rapid development and been successfully applied in the consumer electronics market. Therefore, wireless networks (WNs) have been attracting more attention from academic communities and other domains. From an industrial perspective, WNs present many advantages including flexibility, low cost, easy deployment and so on. Therefore, WNs can play a vital role in the Industry 4.0 framework, and can be used for smart factories and intelligent manufacturing systems. In this paper, we present an overview of industrial WNs (IWNs), discuss IWN features and related techniques, and then provide a new architecture based on quality of service and quality of data for IWNs. We also propose some applications for IWNs and IWN standards. Then, we will use a case from our previous achievements to explain how to design an IWN under Industry 4.0. Finally, we highlight some of the design challenges and open issues that still need to be addressed to make IWNs truly ubiquitous for a wide range of applications.

A Manufacturing Big Data Solution for Active Preventive Maintenance

Industry 4.0 has become more popular due to recent developments in cyber-physical systems, big data, cloud computing, and industrial wireless networks. Intelligent manufacturing has produced a revolutionary change, and evolving applications, such as product lifecycle management, are becoming a reality. In this paper, we propose and implement a manufacturing big data solution for active preventive maintenance in manufacturing environments. First, we provide the system architecture that is used for active preventive maintenance. Then, we analyze the method used for collection of manufacturing big data according to the data characteristics. Subsequently, we perform data processing in the cloud, including the cloud layer architecture, the real-time active maintenance mechanism, and the offline prediction and analysis method. Finally, we analyze a prototype platform and implement experiments to compare the traditionally used method with the proposed active preventive maintenance method. The manufacturing big data method used for active preventive maintenance has the potential to accelerate implementation of Industry 4.0.

Cloud robotics: Current status and open issues

With the development of cloud computing, big data, and other emerging technologies, the integration of cloud technology and multi-robot systems makes it possible to design multi-robot systems with improved energy efficiency, high real-time performance, and low cost. In order to address the potential of clouds in enhancing robotics for industrial systems, this paper describes the basic concepts and development process of cloud robotics and the overall architecture of these systems. Then, the major driving forces behind the development of cloud robotics are carefully analyzed from the point of view of cloud computing, big data, open source resources, robot cooperative learning, and network connectivity. Subsequently, the key issues and challenges in the current cloud robotic systems are proposed, and some possible solutions are also given. Finally, the potential value of cloud robotic systems in different practical applications is discussed.

Mobile Services for Customization Manufacturing Systems: An Example of Industry 4.0

In the context of Industry 4.0, it is necessary to meet customization manufacturing demands on a timely basis. Based on the related concepts of Industry 4.0, this paper intends to introduce mobile services and cloud computing technology into the intelligent manufacturing environment. A customization manufacturing system is designed to meet the demands of personalization requests and flexible production mechanisms. This system consists of three layers, namely, a manufacturing device layer, cloud service system layer, and mobile service layer. The manufacturing device layer forms the production platform. This platform is composed of a number of physical devices, such as a flexible conveyor belt, industrial robots, and corresponding sensors. The physical devices are connected to the cloud via the support of a wireless module. In the cloud, the manufacturing big data are processed, and the optimization decision-making mechanism pertaining to customization manufacturing is formed. Then, mobile services running in a mobile terminal are used to receive orders from customers and to inquire the necessary production information. To verify the feasibility of the proposed customization manufacturing system, we also established a customizable candy production system.

Traffic Engineering in Software-Defined Networking: Measurement and Management

As the next generation network architecture, software-defined networking (SDN) has exciting application prospects. Its core idea is to separate the forwarding layer and control layer of network system, where network operators can program packet forwarding behavior to significantly improve the innovation capability of network applications. Traffic engineering (TE) is an important network application, which studies measurement and management of network traffic, and designs reasonable routing mechanisms to guide network traffic to improve utilization of network resources, and better meet requirements of the network quality of service (QoS). Compared with the traditional networks, the SDN has many advantages to support TE due to its distinguish characteristics, such as isolation of control and forwarding, global centralized control, and programmability of network behavior. This paper focuses on the traffic engineering technology based on the SDN. First, we propose a reference framework for TE in the SDN, which consists of two parts, traffic measurement and traffic management. Traffic measurement is responsible for monitoring and analyzing real-time network traffic, as a prerequisite for traffic management. In the proposed framework, technologies related to traffic measurement include network parameters measurement, a general measurement framework, and traffic analysis and prediction; technologies related to traffic management include traffic load balancing, QoS-guarantee scheduling, energy-saving scheduling, and traffic management for the hybrid IP/SDN. Current existing technologies are discussed in detail, and our insights into future development of TE in the SDN are offered.

A big data enabled load-balancing control for smart manufacturing of Industry 4.0

The concept of “Industry 4.0” that covers the topics of Internet of Things, cyber-physical system, and smart manufacturing, is a result of increasing demand of mass customized manufacturing. In this paper, a smart manufacturing framework of Industry 4.0 is presented. In the proposed framework, the shop-floor entities (machines, conveyers, etc.), the smart products and the cloud can communicate and negotiate interactively through networks. The shop-floor entities can be considered as agents based on the theory of multi-agent system. These agents implement dynamic reconfiguration in a collaborative manner to achieve agility and flexibility. However, without global coordination, problems such as load-unbalance and inefficiency may occur due to different abilities and performances of agents. Therefore, the intelligent evaluation and control algorithms are proposed to reduce the load-unbalance with the assistance of big data feedback. The experimental results indicate that the presented algorithms can easily be deployed in smart manufacturing system and can improve both load-balance and efficiency.

Cloud-based smart manufacturing for personalized candy packing application

Industry 4.0 has been proposed to address personalized consumption demands by building cyber-physical production systems for smart manufacturing. Although cloud manufacturing and some integrated frameworks for smart factory have been presented in literatures, it still lacks industrial applications. In this paper, we use personalized candy packing application as a demonstration to illustrate our smart factory design. We first describe the component layers of the smart factory, i.e., physical devices, private cloud, client terminals, and network, to enable the smart factory to be integrated with other systems, such as banks and logistical network, to cope with personalized consumption demands. Then, we present a scheme for inter-layered interaction. As for the physical devices, we also design an intra-layered negotiation mechanism to implement dynamic reconfiguration, so that the system can support hybrid production of multi-typed products. Finally, we give experimental results to verify efficiency, self-organized process, and hybrid production paradigm of the proposed system.

Knowledge Reasoning with Semantic Data for Real-Time Data Processing in Smart Factory

The application of high-bandwidth networks and cloud computing in manufacturing systems will be followed by mass data. Industrial data analysis plays important roles in condition monitoring, performance optimization, flexibility, and transparency of the manufacturing system. However, the currently existing architectures are mainly for offline data analysis, not suitable for real-time data processing. In this paper, we first define the smart factory as a cloud-assisted and self-organized manufacturing system in which physical entities such as machines, conveyors, and products organize production through intelligent negotiation and the cloud supervises this self-organized process for fault detection and troubleshooting based on data analysis. Then, we propose a scheme to integrate knowledge reasoning and semantic data where the reasoning engine processes the ontology model with real time semantic data coming from the production process. Based on these ideas, we build a benchmarking system for smart candy packing application that supports direct consumer customization and flexible hybrid production, and the data are collected and processed in real time for fault diagnosis and statistical analysis.