Shunto Arai

Nanoparticle chemisorption printing technique for conductive silver patterning with submicron resolution

Silver nanocolloid, a dense suspension of ligand-encapsulated silver nanoparticles, is an important material for printing-based device production technologies. However, printed conductive patterns of sufficiently high quality and resolution for industrial products have not yet been achieved, as the use of conventional printing techniques is severely limiting. Here we report a printing technique to manufacture ultrafine conductive patterns utilizing the exclusive chemisorption phenomenon of weakly encapsulated silver nanoparticles on a photoactivated surface. The process includes masked irradiation of vacuum ultraviolet light on an amorphous perfluorinated polymer layer to photoactivate the surface with pendant carboxylate groups, and subsequent coating of alkylamine-encapsulated silver nanocolloids, which causes amine–carboxylate conversion to trigger the spontaneous formation of a self-fused solid silver layer. The technique can produce silver patterns of submicron fineness adhered strongly to substrates, thus enabling manufacture of flexible transparent conductive sheets. This printing technique could replace conventional vacuum- and photolithography-based device processing.

Skin formation and bubble growth during drying process of polymer solution

When a polymer solution with volatile solvent is dried, skins are often formed at the surface of the solution. It has been observed that after the skin is formed, bubbles often appear in the solution. We conducted experiments to clarify the relation between the skin formation and the bubble formation. We measured the time dependence of the thickness of the skin layer, the size of the bubbles, and the pressure in the solution. From our experiments, we concluded that i) the gas in the bubble is a mixture of solvent vapor and air dissolved in the solution, ii) the bubble nucleation is assisted by the pressure decrease in the solution covered by the skin layer, and iii) the growth of the bubbles is diffusion limited, mainly limited by the diffusion of air molecules dissolved in the solution.

Anomalous drying dynamics of a polymer solution on a substrate.

Abstract.When a polymer solution with volatile solvent is exposed to open air, an elastic layer (called a skin) is often formed at the surface of the solution due to evaporation of the solvent. After such a skin is formed, further extraction of the solvent from the solution caused by evaporation has generally been considered to reduce the pressure in the solution. We have found that, in PMMA/acetone droplet placed on a substrate, the liquid below the skin layer is pushed out as the solvent evaporates further. These phenomena indicate that the pressure in the solution increases by solvent evaporation. It is considered to be caused by the shrinkage and other structural changes taking place in the skin layer.Graphical abstract

Semiconductive Single Molecular Bilayers Realized Using Geometrical Frustration

A unique solution-based technology to manufacture self-assembled ultrathin organic-semiconductor layers with ultrauniform single-molecular-bilayer thickness over an area as large as wafer scale is developed. A novel concept is adopted in this technique, based upon the idea of geometrical frustration, which can effectively suppress the interlayer stacking (or multilayer crystallization) while maintaining the assembly of the intralayer, which originates from the strong intermolecular interactions between π-conjugated molecules. For this purpose, a mixed solution of extended π-conjugated frameworks substituted asymmetrically by alkyl chains of variable lengths (i.e., (πCore)-Cn s) is utilized for the solution process. A simple blade-coating with a solution containing two (πCore)-Cn s with different alkyl chain lengths is effective to provide single molecular bilayers (SMBs) composed of a pair of polar monomolecular layers, which is analogical to the cell membranes of living organisms. It is demonstrated that the chain-length disorder does not perturb the in-plane crystalline order, but acts effectively as a geometrical frustration to inhibit multilayer crystallization. The uniformity, stability, and size scale are unprecedented, as produced by other conventional self-assembly processes. The obtained SMBs also exhibit efficient 2D carrier transport as organic thin-film transistors. This finding should open a new route to SMB-based ultrathin superflexible electronics.