Sida Luo

SWCNT/Graphite Nanoplatelet Hybrid Thin Films for Self‐Temperature‐Compensated, Highly Sensitive, and Extensible Piezoresistive Sensors

Highly sensitive single-wall carbon nanotube/graphite nanoplatelet (SWCNT/GNP) hybrid thin-film sensors are developed, which possess the unique capability for self-temperature compensation. This unique property in combination with their high gauge sensitivity and large reversible extensibility promises the SWCNT/GNP hybrid thin film piezoresistive sensors for a wide range applications, such as in man-machine interaction and body monitoring.

Variable range hopping in single-wall carbon nanotube thin films: a processing-structure-property relationship study.

By varying the ultrasonication and ultracentrifugation conditions, single-walled carbon nanotube (SWCNT) dispersions with a broad range of SWCNT length and diameter (L = 342-3330 nm; d = 0.5-12 nm) were prepared and characterized by a preparative ultracentrifuge method (PUM) and dynamic light scattering (DLS) technique. The well-characterized dispersions were then fabricated into SWCNT thin films by spray coating. Combined optical, spectroscopic, and temperature-dependent electrical measurements were performed to study the effect of SWCNT structures on the charge transport behavior of SWCNT thin films. Regardless of SWCNT size in the dispersion and the thin film thickness, the three-dimensional variable range hopping (3D VRH) conduction model was found to be appropriate in explaining the temperature-dependent sheet resistance results for all SWCNT thin films prepared in this study. More importantly, with the SWCNT structural information determined by the PUM method, we were able to identify a strong correlation between the length of SWCNTs and the 3D VRH parameter T0, the Mott characteristic temperature. When the SWCNT length is less than ∼700 nm, the T0 of SWCNT thin films shows a drastic increase, but when the length is greater than ~700 nm, T0 is only weakly dependent on the SWCNT length. Under the framework of traditional VRH, we further conclude that the electron localization length of SWCNT thin films shows a similar dependence on the SWCNT length.

Graphite nanoplatelet enabled embeddable fiber sensor for in situ curing monitoring and structural health monitoring of polymeric composites.

A graphite nanoplatelet (GNP) thin film enabled 1D fiber sensor (GNP-FibSen) was fabricated by a continuous roll-to-roll spray coating process, characterized by scanning electron microscopy and Raman spectroscopy and evaluated by coupled electrical-mechanical tensile testing. The neat GNP-FibSen sensor shows very high gauge sensitivity with a gauge factor of ∼17. By embedding the sensor in fiberglass prepreg laminate parts, the dual functionalities of the GNP-FibSen sensor were demonstrated. In the manufacturing process, the resistance change of the embedded sensor provides valuable local resin curing information. After the manufacturing process, the same sensor is able to map the strain/stress states and detect the failure of the host composite. The superior durability of the embedded GNP-FibSen sensor has been demonstrated through 10,000 cycles of coupled electromechanical tests.

CNT Enabled Co-braided Smart Fabrics: A New Route for Non-invasive, Highly Sensitive & Large-area Monitoring of Composites

The next-generation of hierarchical composites needs to have built-in functionality to continually monitor and diagnose their own health states. This paper includes a novel strategy for in-situ monitoring the processing stages of composites by co-braiding CNT-enabled fiber sensors into the reinforcing fiber fabrics. This would present a tremendous improvement over the present methods that excessively focus on detecting mechanical deformations and cracks. The CNT enabled smart fabrics, fabricated by a cost-effective and scalable method, are highly sensitive to monitor and quantify various events of composite processing including resin infusion, onset of crosslinking, gel time, degree and rate of curing. By varying curing temperature and resin formulation, the clear trends derived from the systematic study confirm the reliability and accuracy of the method, which is further verified by rheological and DSC tests. More importantly, upon wisely configuring the smart fabrics with a scalable sensor network, localized processing information of composites can be achieved in real time. In addition, the smart fabrics that are readily and non-invasively integrated into composites can provide life-long structural health monitoring of the composites, including detection of deformations and cracks.

Versatile surface micropatterning and functionalization enabled by microcontact printing of poly(4-aminostyrene).

Microcontact printing (μCP) of polyelectrolytes is a facile and powerful method for surface micro/nanopatterning and functionalization. Poly(4-aminostyrene) (PAS) is a polyelectrolyte that can be converted to aryldiazonium salt and exhibits pH-dependent hydrophobicity. Here we demonstrate μCP of PAS and the expansion of this technique in various directions. First, the microcontact-printed PAS can be diazotized to micropattern biomolecules including DNA and protein and nanomaterials including single-walled carbon nanotubes and gold nanoparticles. Second, the diazotized PAS enables μCP of a metallic structure on a carbon surface. Third, the hydrophobic nature of PAS at the neutral pH allows the microcontact-printed PAS-based polyelectrolyte multilayer to be used as masks for wet etching. Lastly, this technique allows facile fabrication of highly engineered microparticles with a unique structure. Overall, this work has established a novel μCP platform with various potential applications.

Gel electrophoresis and Raman mapping for determining the length distribution of SWCNTs

By combining gel electrophoresis (GEP) and simultaneous Raman scattering and photoluminescence spectroscopy (SRSPL), a new method (GEP-SRSPL) was established, both theoretically and experimentally, to characterize the length distribution of individualized single-walled carbon nanotubes (SWCNTs). With an individualized SWCNT sample prepared by sonication and ultracentrifugation, both atomic force microscopy (AFM) and GEP-SRSPL were applied for examining its length distribution. The results show good agreement, which validates the GEP-SRSPL method as a viable and easy-to-operate technique in characterizing the length distribution of SWCNTs.

Laser‐Induced Freestanding Graphene Papers: A New Route of Scalable Fabrication with Tunable Morphologies and Properties for Multifunctional Devices and Structures

The recently emergent laser-induced graphene (LIG) technology has endowed the fabrication of smart devices with one-step processing and scalable/designable features. Graphene paper (GP), an important architecture of 2D layered carbon, however, is never produced through LIG. Herein, a novel strategy is reported for production of freestanding GP through LIG technology. It is first determined that the unique spatial configuration of polyimide (PI) paper is critical for the preparation of GP without the appearance of intense shape distortion. Benefiting from the mechanism, the as-produced laser-induced graphene paper (LIGP) is foldable, trimmable, and integratable to customized shapes and structures with the largest dimension of 40 × 35 cm2 . Based on the processing-structure-property relationship study, one is capable of controlling and tuning various physical and chemical properties of LIGPs, rendering them unique for assembling flexible electronics and smart structures, e.g., human/robotic motion detectors, liquid sensors, water-oil separators, antibacterial media, and flame retardant/deicing/self-sensing composites. With the key findings, the escalation of LIGP for commercialization, roll-to-roll manufacturing, and multidisciplinary applications are highly expected.

Generation of Well-Defined Micro/Nanoparticles via Advanced Manufacturing Techniques for Therapeutic Delivery

Micro/nanoparticles have great potentials in biomedical applications, especially for drug delivery. Existing studies identified that major micro/nanoparticle features including size, shape, surface property and component materials play vital roles in their in vitro and in vivo applications. However, a demanding challenge is that most conventional particle synthesis techniques such as emulsion can only generate micro/nanoparticles with a very limited number of shapes (i.e., spherical or rod shapes) and have very loose control in terms of particle sizes. We reviewed the advanced manufacturing techniques for producing micro/nanoparticles with precisely defined characteristics, emphasizing the use of these well-controlled micro/nanoparticles for drug delivery applications. Additionally, to illustrate the vital roles of particle features in therapeutic delivery, we also discussed how the above-mentioned micro/nanoparticle features impact in vitro and in vivo applications. Through this review, we highlighted the unique opportunities in generating controllable particles via advanced manufacturing techniques and the great potential of using these micro/nanoparticles for therapeutic delivery.

Carbon Nanomaterials Based Smart Fabrics with Selectable Characteristics for In-Line Monitoring of High-Performance Composites

Carbon nanomaterials have gradually demonstrated their superiority for in-line process monitoring of high-performance composites. To explore the advantages of structures, properties, as well as sensing mechanisms, three types of carbon nanomaterials-based fiber sensors, namely, carbon nanotube-coated fibers, reduced graphene oxide-coated fibers, and carbon fibers, were produced and used as key sensing elements embedded in fabrics for monitoring the manufacturing process of fiber-reinforced polymeric composites. Detailed microstructural characterizations were performed through SEM and Raman analyses. The resistance change of the smart fabric was monitored in the real-time process of composite manufacturing. By systematically analyzing the piezoresistive performance, a three-stage sensing behavior has been achieved for registering resin infiltration, gelation, cross-linking, and post-curing. In the first stage, the incorporation of resin expands the packing structure of various sensing media and introduces different levels of increases in the resistance. In the second stage, the concomitant resin shrinkage dominates the resistance attenuation after reaching the maximum level. In the last stage, the diminished shrinkage effect competes with the disruption of the conducting network, resulting in continuous rising or depressing of the resistance.