Simon J. McCarthy

The effect of average soft segment length on morphology and properties of a series of polyurethane elastomers. II. SAXS-DSC annealing study

A series of eight thermoplastic polyurethane elastomers were synthesized from 4,4′-methylene diphenyl diisocyanate (MDI) and 1,4-butanediol (BDO) chain extender, with poly(hexamethylene oxide) (PHMO) macrodiol soft segments. The PHMO molecular weights employed ranged from 433 g/mol to 1180 g/mol. All materials contained 60% (w/w) of the macrodiol. The materials were characterized by differential scanning calorimetry (DSC) following up to nine different thermal treatments. In addition, three of the materials were selected for characterization by small-angle x-ray scattering (SAXS) following similar thermal treatments. The DSC experiments showed the existence of five hard segment melting regions (labelled T1-T5), which were postulated to result from the disordering or melting of sequences containing one to five MDI-derived units, respectively. Evidence for urethane linkage dissociation and reassociation during annealing at temperatures above 150°C is presented. This process aids in the formation of higher melting structures. Annealing temperatures of 80–100°C provided the maximum SAXS scattering intensity values. Materials containing longer soft segments (and, therefore, longer hard segments) were observed to develop and sustain higher melting hard domain structures and also develop maximum average interdomain spacing values at higher annealing temperatures. Another additional series of three PHMO-based polyurethanes having narrower hard segment length distributions, was synthesized and characterized by DSC in the as-synthesized and annealed states. The resulting DSC endotherms provided further evidence to suggest that the T1-T5 endotherms were possibly due to melting of various hard segment length populations.

The effect of average soft segment length on morphology and properties of a series of polyurethane elastomers. I. Characterization of the series

A series of eight thermoplastic polyurethane elastomers were synthesized from 4,4′-methylene diphenyl diisocyanate (MDI) and 1,4-butanediol (BDO) chain extender, with poly(hexamethylene oxide) (PHMO) macrodiol soft segments. The soft segment molecular weights employed ranged from 433 g/mol to 1180 g/mol. All materials contained 60% (w/w) of the soft segment macrodiol. Differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), wide angle x-ray diffraction (WAXD), and small angle x-ray scattering (SAXS) techniques were employed to characterize morphology. Tensile and Shore hardness tests were also performed. Materials were tested in the annealed state. It was found that an increase in segment length was accompanied by an increase in the degree of microphase separation, average interdomain spacing, hard domain order, hardness, stiffness, and opacity. DSC experiments showed the existence of several hard segment melting regions that were postulated to result from the disordering or melting of various hard segment length populations. For the system and composition ratio employed, it was found that optimum tensile properties (UTS and breaking strain) were achieved when a PHMO molecular weight of between 650 and 850 was utilized.

Effect of soft-segment CH2/O ratio on morphology and properties of a series of polyurethane elastomers

A series of six thermoplastic polyurethane elastomers were synthesized from a 4,4′-methylene diphenyl diisocyanate (MDI) and 1,4-butanediol (BDO) chain extender, with poly(ethyleneoxide) (PEO), poly(tetramethylene oxide) (PTMO), poly(hexamethylene oxide) (PHMO), poly(octamethylene oxide) (POMO), poly(decamethylene oxide) (PDMO), and poly(1,6-hexyl carbonate)diol (PCDO) macrodiol soft segments. The soft-segment molecular weights employed were similar (approximately 1000 g/mol) and each polyurethane contained 55% (w/w) of the soft-segment macrodiol. Differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), wide-angle X-ray diffraction (WAXD), and Fourier transform infrared spectroscopy (FTIR) techniques were employed to characterize the morphology. Tensile and Shore hardness tests were also performed. Materials were tested in the as-molded, solvent-cast, and annealed states. It was found that the polyurethanes produced from macrodiols with the highest CH2/O ratio displayed greater hard-domain crystallinity, a higher degree of phase separation, and the greatest hardness, stiffness, and opacity. POMO- and PDMO-based polymers displayed evidence of paracrystallinity in the soft domains. The PCDO-based material displayed a higher degree of phase mixing compared to the polyether-based materials. Annealing increased hard-domain crystallinity in all the polyether-based materials. The solvent-cast POMO- and PDMO-based materials had poor mechanical properties and were difficult to cast. The materials containing macrodiols with the lowest CH2/O ratio were more readily solvent-cost and produced strong, useful films. Morphologies of the solvent-cast materials differed greatly from those of the molded materials.

Designing Biostable Polyurethane Elastomers for Biomedical Implants

The chemical structure, synthesis, morphology, and properties of polyurethane elastomers are briefly discussed. The current understanding of the effect of chemical structure and the associated morphology on the stability of polyurethanes in the biological environments is reviewed. The degradation of conventional polyurethanes appears as surface or deep cracking, stiffening, and deterioration of mechanical properties, such as flex-fatigue resistance. Polyester and poly( tetramethylene oxide) based polyurethanes degrade by hydrolytic and oxidative degradation of ester and ether functional groups, respectively. The recent approaches to develop polyurethanes with improved long-term biostability are based on developing novel polyether, hydrocarbon, polycarbonate, and siloxane macrodiols to replace degradation-prone polyester and polyether macrodiols in polyurethane formulations. The new approaches are discussed with respect to synthesis, properties and biostability based on reported in vivo studies. Among the newly developed materials, siloxane-based polyurethanes have exhibited excellent biostability and are expected to find many applications in biomedical implants.

In-vivo degradation of polyurethanes: transmission-FTIR microscopic characterization of polyurethanes sectioned by cryomicrotomy

A combination of cryomicrotomy and transmission Fourier transform infrared (FTIR) microscopy was used to investigate chemical changes in unstrained sheets of Pellethane 2363-80A, Tecoflex EG80A and Biomer caused by biodegradation (18 month subcutaneous ovine implant). Cryomicrotomy was used to obtain thin sections (ca. 2.5 microm) from the surface into the bulk, parallel to the plane of the surface. FTIR microscopy was then used to obtain infrared absorbance spectra in the range 4000-600 cm(-1). Comparisons between the infrared spectra (by spectral subtraction) from implant surface, implant interior and non-implanted controls were used to detect chemical changes. Scanning electron microscopy was used to assess microstructural changes owing to biodegradation. Biodegradation in Biomer was observed as uniform pitting and superficial fissuring (<2.0 microm depth) over the implant surface. Biodegradation in Pellethane 2363-80A and Tecoflex EG 80A was observed as severe localized embrittlement of the surface with fissures infiltrating up to 40 microm into the bulk. The chemical changes associated with biodegradation were observed as localized oxidation of the soft segment and hydrolysis of the urethane bonds joining hard and soft segments. Tecoflex EG80A was also found to be susceptible to localized hydrolysis of the urethane bond within the aliphatic hard segment. Biomer showed evidence of a significant non-specific degradation in the non-implanted wet control (37 degrees C phosphate buffered saline at pH 7.3) samples and in the implant bulk.

Poly(dimethylsiloxane)/Poly(hexamethylene oxide) Mixed Macrodiol Based Polyurethane Elastomers. I. Synthesis and Properties

The compatibilizing effect of poly(hexamethylene oxide) (PHMO) on the syn- thesis of polyurethanes based on a,v-bis(6-hydroxyethoxypropyl) poly(dimethylsiloxane) (PDMS) was investigated. The hard segments of the polyurethanes were based on 4,49- methylenediphenyl diisocyanate (MDI) and 1,4-butanediol. The effects of the PDMS/ PHMO composition, method of polyurethane synthesis, hard segment weight percentage, catalyst, and molecular weight of the PDMS on polyurethane synthesis, properties, and morphology were investigated using size exclusion chromatography, tensile testing, and differential scanning calorimetry (DSC). The large difference in the solubility parameters between PDMS and conventional reagents used in polyurethane synthesis was found to be the main problem associated with preparing PDMS-based polyurethanes with good me- chanical properties. Incorporation of a polyether macrodiol such as PHMO improved the compatibility and yielded polyurethanes with significantly improved mechanical properties and processability. The optimum PDMS/PHMO composition was 80 : 20 (w/w), which yielded a polyurethane with properties comparable to those of the commercial material Pellethane™ 2363-80A. The one-step polymerization was sensitive to the hard segment weight percentage of the polyurethane and was limited to materials with about a 40 wt % hard segment; higher concentrations yielded materials with poor mechanical properties. A catalyst was essential for the one-step process and tetracoordinated tin catalysts (e.g., dibutyltin dilaurate) were the most effective. Two-step bulk polymerization overcame most of the problems associated with reactant immiscibility by the end capping of the macrodiol and required no catalysts. The DSC results demonstrated that in cases where poor prop- erties were observed, the corresponding polyurethanes were highly phase separated and the hard segments formed were generally longer than the average expected length based on the reactant stoichiometry. Based on these results, we postulated that at low levels (; 20 wt %) the soft segment component derived from PHMO macrodiol was concentrated mainly in the interfacial regions, strengthening the adhesion between hard and soft domains of PDMS-based polyurethanes.

Mixed macrodiol‐based siloxane polyurethanes: Effect of the comacrodiol structure on properties and morphology

Two series of polyurethanes were prepared to investigate the effect of comacrodiol structure on properties and morphology of polyurethanes based on the siloxane macrodiol, α,ω-bis(6-hydroxyethoxypropyl) polydimethylsiloxane (PDMS). All polyurethanes contained a 40 wt % hard segment derived from 4,4′-methylenediphenyl diisocyanate (MDI) and 1,4-butanediol (BDO), and were prepared by a two-step, uncatalyzed bulk polymerization. The soft segments were based on an 80/20 mixture of PDMS (MW 967) and a comacrodiol (MW 700), selected from a series of polyethers and polycarbonates. The polyether series included poly(ethylene oxide) (PEO), poly(propylene oxide) (PPO), poly(tetramethylene oxide) (PTMO), poly(hexamethylene oxide), and poly(decamethylene oxide) (PDMO), whereas the polycarbonate series included poly (hexamethylene carbonate) diol (PHCD), poly [bis(4-hydroxybutyl)-tetramethyldisiloxy carbonate] diol (PSCD), and poly [hexamethylene-co-bis(4-hydroxybutyl)-tetramethyldisiloxy carbonate] diol (COPD). Polyurethanes were characterized by size exclusion chromatography, tensile testing, differential scanning calorimetry (DSC), and dynamic mechanical thermal analysis (DMTA). The results clearly demonstrated that the structure of the comacrodiol influenced the properties and morphology of siloxane-based polyurethanes. All comacrodiols, except PEO, improved the UTS of the polyurethane; PHMO and PTMO were the best polyether comacrodiols, while PSCD was the best polycarbonate comacrodiol. Incorporation of the comacrodiol made polyurethanes more elastomeric with low modulus, but the effect was less significant with polycarbonate comacrodiols. DSC and DMTA results strongly supported that the major morphological change associated with incorporation of a comacrodiol was the significant increase in the interfacial regions, largely through the compatibilization with the hard segment. The extent of compatibilization varied with the comacrodiol structure; hydrophilic polyethers such as PEO were the most compatible, and consequently, had poor mechanical strength. Among the polyethers, PHMO was the best, having an appropriate level of compatibility with the hard segment for substantial improvement in mechanical properties. Siloxy carbonate comacrodiol PSCD was the best among the polycarbonates.

The modulation of platelet adhesion and activation by chitosan through plasma and extracellular matrix proteins.

Chitosan has been shown to promote initial wound closure events to prevent blood loss. Platelet adhesion and activation are crucial early events in these processes after traumatic bleeding leading to thrombus formation. Platelet adhesion to chitosan was found to be enhanced in the presence of adsorbed plasma and extracellular matrix proteins and was found to be primarily mediated by α(IIb)β(3) integrins, while α(2)β(1) integrins were found to be involved in platelet adhesion to collagen and perlecan. Platelets were found to be activated by chitosan, as shown by an increase in the expression of α(IIb)β(3) integrins and P-selectin, while the extent of activation was modulated by the presence of proteins including perlecan and fibrinogen. Collagen-coated chitosan was found to activate platelets to the same extent as either chitosan or collagen alone. These data support the role of plasma and extracellular matrix proteins in promoting chitosan mediated platelet adhesion and activation supporting the hypothesis that chitosan promotes wound healing via these interactions.

Synthesis and characterization of a series of poly(alkylene carbonate) macrodiols and the effect of their structure on the properties of polyurethanes

A series of polycarbonate and copolycarbonate macrodiols was prepared by using an ester interchange reaction with ethylene carbonate and diols such as 1,6-hexanediol, 1,10-decanediol, 2,2-diethyl-1,3-propanediol, 1,4-cyclohexanedimethanol, and 1,3-bis(4-hydroxybutyl)-1,1,3,3-tetramethyldisiloxane. The diols were chosen to prepare a series of macrodiols with different structural features including linear, branched, rigid, and flexible. The macrodiols were characterized by 1H- and 13C-NMR spectroscopy and DSC. The commercial macrodiol based on 1,6-hexanediol exhibited a high level of crystallinity, while with the exception of 1,10-decanediol–based copolycarbonates all the others were completely amorphous. 1,10-Decanediol–based materials showed partial crystallinity under subambient conditions. A series of polyurethane elastomers with a constant hard segment percentage (40 wt %) was prepared using 4,4′-methylenediphenyl diisocyanate and 1,4-butanediol as the hard segment. Tensile test results and Shore hardness measurements demonstrated that polyurethanes based on polycarbonate macrodiols prepared from 1,3-bis(4-hydroxybutyl)-1,1,3,3-tetramethyldisiloxane had the lowest modulus and hardness of the series of polyurethanes. The remaining polyurethanes had high tensile strength with poor elasticity. The morphology of the polyurethanes, as determined by DSC analysis, varied from completely phase-mixed to well phase-separated structures. Polyurethanes based on macrodiols prepared from 1,3-bis(4-hydroxybutyl)-1,1,3,3-tetramethyldisiloxane showed good phase-separated morphology, with sharp hard segment melting endotherms and soft segment glass transitions close to that of the pure soft segment.

Mast Cells Produce Novel Shorter Forms of Perlecan That Contain Functional Endorepellin: A ROLE IN ANGIOGENESIS AND WOUND HEALING*

Background: Mast cells modulate events in wound healing. Results: Shorter forms of perlecan are produced by mast cells via proteolytic processing and alternative splicing, which contain domain V and functional endorepellin. Conclusion: The production of these shorter forms modulates endothelial cell adhesion, proliferation, and migration. Significance: Mast cells produce specific forms of perlecan that affect endothelial cell behavior. Mast cells are derived from hematopoietic progenitors that are known to migrate to and reside within connective and mucosal tissues, where they differentiate and respond to various stimuli by releasing pro-inflammatory mediators, including histamine, growth factors, and proteases. This study demonstrated that primary human mast cells as well as the rat and human mast cell lines, RBL-2H3 and HMC-1, produce the heparan sulfate proteoglycan, perlecan, with a molecular mass of 640 kDa as well as smaller molecular mass species of 300 and 130 kDa. Utilizing domain-specific antibodies coupled with N-terminal sequencing, it was confirmed that both forms contained the C-terminal module of the protein core known as endorepellin, which were generated by mast cell-derived proteases. Domain-specific RT-PCR experiments demonstrated that transcripts corresponding to domains I and V, including endorepellin, were present; however, mRNA transcripts corresponding to regions of domain III were not present, suggesting that these cells were capable of producing spliced forms of the protein core. Fractions from mast cell cultures that were enriched for these fragments were shown to bind endothelial cells via the α2β1 integrin and stimulate the migration of cells in “scratch assays,” both activities of which were inhibited by incubation with either anti-endorepellin or anti-perlecan antibodies. This study shows for the first time that mast cells secrete and process the extracellular proteoglycan perlecan into fragments containing the endorepellin C-terminal region that regulate angiogenesis and matrix turnover, which are both key events in wound healing.