Srecko Stopic

Use of ionic liquid in leaching process of brass wastes for copper and zinc recovery

Brass ash from the industrial brass manufacturer in Turkey was leached using the solutions of ionic liquid (IL) 1-butyl-3-methyl-imidazolium hydrogen sulfate ([bmim]HSO4) at ambient pressure in the presence of hydrogen peroxide (H2O2) and potassium peroxymonosulfate (oxone) as the oxidants. Parameters affecting leaching efficiency, such as dissolution time, IL concentration, and oxidizing agent addition, were investigated. The results show that [bmim]HSO4 is an efficient IL for the brass ash leaching, providing the dissolution efficiencies of 99% for Zn and 24.82% for Cu at a concentration of 50vol% [bmim]HSO4 in the aqueous solution without any oxidant. However, more than 99% of zinc and 82% of copper are leached by the addition of 50vol% H2O2 to the [bmim]HSO4 solution. Nevertheless, the oxone does not show the promising oxidant behavior in leaching using [bmim]HSO4.

Computer modeling of high-pressure leaching process of nickel laterite by design of experiments and neural networks

Due to the complex chemical composition of nickel ores, the requests for the decrease of production costs, and the increase of nickel extraction in the existing depletion of high-grade sulfide ores around the world, computer modeling of nickel ore leaching process became a need and a challenge. In this paper, the design of experiments (DOE) theory was used to determine the optimal experimental design plan matrix based on the D optimality criterion. In the high-pressure sulfuric acid leaching (HPSAL) process for nickel laterite in “Rudjinci” ore in Serbia, the temperature, the sulfuric acid to ore ratio, the stirring speed, and the leaching time as the predictor variables, and the degree of nickel extraction as the response have been considered. To model the process, the multiple linear regression (MLR) and response surface method (RSM), together with the two-level and four-factor full factorial central composite design (CCD) plan, were used. The proposed regression models have not been proven adequate. Therefore, the artificial neural network (ANN) approach with the same experimental plan was used in order to reduce operational costs, give a better modeling accuracy, and provide a more successful process optimization. The model is based on the multi-layer neural networks with the back-propagation (BP) learning algorithm and the bipolar sigmoid activation function.

Novel Approach for Enhanced Scandium and Titanium Leaching Efficiency from Bauxite Residue with Suppressed Silica Gel Formation

The need of light weight alloys for future transportation industry puts Sc and Ti under a sudden demand. While these metals can bring unique and desired properties to alloys, lack of reliable sources brought forth a supply problem which can be solved by valorization of the secondary resources. Bauxite residue (red mud), with considerable Ti and Sc content, is a promising resource for secure supply of these metals. Due to drawbacks of the direct leaching route from bauxite residue, such as silica gel formation and low selectivity towards these valuable metals, a novel leaching process based on oxidative leaching conditions, aiming more efficient and selective leaching but also considering environmental aspects via lower acid consumption, was investigated in this study. Combination of hydrogen peroxide (H2O2) and sulfuric acid (H2SO4) was utilized as the leaching solution, where various acid concentrations, solid-to-liquid ratios, leaching temperatures and times were examined in a comparative manner. Leaching with 2.5 M H2O2: 2.5 M H2SO4 mixture at 90 °C for 30 min was observed to be the best leaching conditions with suppressed silica gel formation and the highest reported leaching efficiency with high S/L ratio for Sc and Ti; 68% and 91%; respectively.

Kinetic Analysis of Isothermal Decomposition Process of Zinc Leach Residue in an Inert Atmosphere. The Estimation of the Apparent Activation Energy Distribution

Thermal decomposition of zinc leach residue has been studied in a tubular furnace under a constant nitrogen gas flowing, at four different operating temperatures (600°C, 750°C, 950°C, and 1150°C). Using a detailed kinetic analysis, it was shown that the investigated process can be described by a two-parameter autocatalytic Šesták–Berggren reaction model. It was noted that the apparent activation energy values Ea increase progressively with a degree of conversion, accompanied by the appearance of a convex Arrhenius dependence. This behavior is a characteristic of a system of parallel competing reactions. It was concluded that the investigated isothermal decomposition process is characterized by unusually very low preexponential factor and low values of the apparent activation energy. Based on the derived density distribution function of Ea values, it was concluded that the isothermal decomposition process probably occurs through four reaction steps, where each step is characterized by one parallel reaction.

Nanoscale Particles Enhanced Gold Plating

Using precious metals as plating materials is an effective measure to avoid failures of electrical contacts caused by fretting. When using precious metals, such as gold, one of the limitations to their lifetime is the wear resistance. In order to improve the wear resistance of gold plates, gold alloy is usually used. Instead of alloying elements, nanoscale particles of metal oxides were used for the modification of plates in our investigation. Some of the nanoscale particles show considerable impact on the performance of plates for electrical contacts. This paper shows the first results and new challenges when using nanoscale particles for electroplating.

Kritični materijali u dvadeset prvom veku

Critical materials represent mostly metals having a big importance for the future of the economy in the European countries. It is very difficult to replace these critical metals by other metals. Because of their wide application, the demand for these metals is increased, but the production cannot follow their growing consumption. Rare earth elements (REE) belong to critical materials. They include 17 elements, very similar in terms of their chemical and physical properties due to their mineralogical structure (the best-known are lanthanum and thorium, which is radioactive). REE are divided into elements with a lower atomic mass and elements with a higher atomic mass. Heavier metals show a significantly lower presence in the upper earth crust. In 2010, the share of the REE production in China in the global production amounted to 97 %, constituting a near-monopoly in the world market. In different studies, the term “Strategic” is often used instead “of “critical” materials. The materials for military application are called “Strategic” (nickel). In comparison to strategic metals, critical materials have a big importance for the national economies of European countries (platinum group of metals, rare earth elements, cobalt). The European Commission prepared a strategic development plan for critical materials in the next twenty years. The rare earth elements The rare earth elements include 15 elements (Z=57 through 71) and Yttrium (Z=39) and scandium. Because of their reactivity and similarity, the REEs were found to be difficult to obtain.. Lanthanide elements with a low atomic number are generally more abundant in the earth crust than those with high atomic numbers. World demand for rare earth elements is estimated by Humphries (CRS Report for Congress) at 134.000 tons per year, with the global production of around 114.000 tons annually. Humphries has reported in 2010 that there is no rare earth mine production in the United States. The major uses for rare earth elements include applications in auto catalysts, petroleum refining, metal alloys, cell phones, portable DVDs, etc. Permanent magnets containing neodymium, gadolinium and dysprosium are used in numerous electrical components and generators for wind turbines. The primary defense application (underwater mine detection, satellite power and communication systems, radar systems,etc.) use new materials: Neodymium Iron Boron, Samarium Cobalt. REEs extraction from monazite is performed by dissolution in a hot concentrated base or acid solutions. After cooling, the hydroxides of REEs and thorium are recovered by filtration, and thorium is separated by dissolution and selective precipitation. Metallurgy of indium Indium belongs to the group of rare earth elements with a low melting point. Some addition of indium increases the strength, hardness and corrosion resistance of alloys. The most known producers are situated in Belgium, Canada, Russia, France and Japan. Indium is used as coating on metals applied in difficult operation conditions, and in semiconductor techniques for the production of diodes. It is formed as a semi-product after pyrometallurgical and hydrometallurgical treatment of sulphidic raw materials. Indium can be used with other valuable metals such as vanadium, thallium, gallium, germanium, and cadmium. The coating process based on Indium is performed by an electrolytic treatment on the surface. Metallurgy of yttrium Yttrium compounds found interesting application in many fields. In particular, yttrium is used in the manufacture of superconductors, in super alloys of nickel and cobalt, and solid oxide fuel cells. Yttrium oxide has a high melting point and is used in ceramics. The compounds of yttrium are also used as catalysts. The growing industrial application of the rare earth elements led to a growing interest in finding new technologies for their recoveries. The selective dissolution of yttrium from lanthanum is performed by ammonium carbonate leaching. Conclusion The EU Raw materials Initiative was decided to identify a list of critical raw materials at the EU level. The EU-report describes a selection of 41 minerals and metals. Then, 14 elements were chosen as critical materials fort the economy of the European countries in the next twenty years. The future use of REEs is expected to be increased in the European countries. About 90 % of metal alloys are produced in China. The price of rare earth elements is reduced for the consumers in China in comparison to some companies in the USA and Europe. Therefore, the European countries and the USA have protested against this situation. The selective winning of rare earth elements is the most important aim in the processing of raw materials. The combination of pyrometallurgical and hydrometallurgical methods might be a new way of solving this problem in the European countries.