Srikanth Devanathan

Integration of Sustainability Into Early Design Through the Function Impact Matrix

The issue of environmental sustainability, which is unprecedented in both magnitude and complexity, presents one of the biggest challenges faced by modern society. Design engineers can make significant contributions by incorporating environmental awareness into product and process development. It is critical that engineers make a paradigm shift in product design from centering on cost and performance to balancing economic, environmental, and societal considerations. Although there have been quite a few designs for environment (or ecodesign) tools developed, so far, these tools have only achieved limited industrial penetration. The present-day methods are either too qualitative to offer concrete solutions and not effective for designers with limited experience or too quantitative, costly, and time consuming. Thus, current ecodesign tools cannot be implemented during the early design phases. This paper develops a novel, semiquantitative ecodesign methodology that is targeted specifically toward the early stages of the design process. The new methodology is a combination of environmental life cycle assessment and visual tools such as quality function deployment, functional-component matrix, and Pugh chart. Since the early design process is function-oriented, a new visual tool called the function impact matrix has been developed to correlate environmental impacts with product function. Redesign of office staplers for reduced carbon footprint has been selected as a case study to demonstrate the use of the proposed approach. Life cycle assessment results confirm that the new stapler design generated using this methodology promotes improved environmental performance.

Function Impact Matrix for Sustainable Concept Generation: A Designer’s Perspective

Reducing the environmental effects of products has become a significant focus of corporate strategies. As a result, easy-to-use ecodesign tools that can be implemented during the early design stage are essential for corporations to gain a competitive advantage in product development. A novel eco-design method, the function impact matrix (FIM), is being developed as a tool to enable the development and evaluation of design concepts by correlating environmental impacts with product functions. This paper aims to illustrate the efficacy and relative ease of use of the FIM. Understanding designers’ interactions with visual tools and cognitive load analysis of designers can provide new insight that aids in the development of easy-to-use ecodesign tools. In this pilot study, design engineers with varying levels of experience and self-perceived eco-design knowledge are asked to redesign an alarm clock under four different design scenarios: 1) using no eco-design tools, 2) using the LiDS wheel and an ecodesign checklist, 3) raw life cycle assessment (LCA) data and 4) the function impact matrix. Surveying the designers reveals that the function impact method carried the highest overall rank compared to the other ecodesign tools with regard to ease of use, quality of data, ability for identifying redesign opportunities, and overall effectiveness. As suggested by the designers, a combination of a modified LiDS wheel with the FIM would lead to a helpful tool for sustainable concept generation.© 2010 ASME

Evaluating Wikis as a Communicative Medium for Collaboration Within Colocated and Distributed Engineering Design Teams

Wikis, freely editable collections of web pages, exhibit potential for a flexible documentation and communication tool for collaborative design tasks as well as support for team design thinking early in the design process. The purpose of this work is to analyze dimensions of wiki technologies from a communication perspective as applicable to design. A wiki was introduced in a globally distributed product development course, and the experiences and performance of colocated and distributed teams in the course were assessed through observations, surveys, and site usage analytics. With a focus on communication in design, we explore the advantages and disadvantages of using wikis in student engineering design teams. Our goal is to use wiki technologies to enhance support for design processes while exploiting the potential for increasing shared understanding among teams. Distributed teams used the wiki more as a design tool and were more supportive of its use in the course whereas colocated teams used it for documentation. The usage patterns, the number and type of files uploaded, and the wiki structure provided indicators of better performing teams. The findings also suggest ways to improve and inform students about best practices using the wiki for design and to transform the wiki as a support tool for communication during early design collaboration. [DOI: 10.1115/1.4004115]

Creating Polytope Representations of Design Spaces for Visual Exploration Using Consistency Techniques

Understanding the limits of a design is an important aspect of the design process. When mathematical models are constructed to describe a design concept, the limits are typically expressed as constraints involving the variables of that concept. The set of values for the design variables that do not violate constraints constitute the design space of that concept. In this work, we transform a parametric design problem into a geometry problem thereby enabling computational geometry algorithms to support design exploration. A polytope-based representation is presented to geometrically approximate the design space. The design space is represented as a finite set of (at most) three-dimensional (possibly nonconvex) polytopes, i.e., points, intervals, polygons, and polyhedra. The algorithm for constructing the design space is developed by interpreting constraint-consistency algorithms as computational-geometric operations and consequently extending (3,2)-consistency algorithm for polytope representations. A simple example of a fingernail clipper design is used to illustrate the approach.

Integration of Sustainability Into Early Design Through Working Knowledge Model and Visual Tools

The issue of environmental sustainability, which is unprecedented in both magnitude and complexity, presents one of the biggest challenges faced by modern society. Engineers, including mechanical engineers, can make significant contribution to the development of solutions to this problem by designing products and processes that are more environmentally sustainable. It is critical that engineers take a paradigm shift of product design i.e. from cost and performance centered to balance of economic, environmental, and societal consideration. Although there have been quite a few design for environment (DfE, or ecodesign) tools developed, so far these tools have only achieved limited industrial penetration: they are either too qualitative/subjective to be used by designers with limited experiences, or too quantitative, costly and time consuming and thus cannot be used during the design process specially during the early design stage. This paper develops a novel, semi-quantitative ecodesign tool that targets specially on early design process. The new tool is a combination of environmental life cycle assessment, working knowledge model, and visual tools such as QFD, functional-component matrix, and Pugh chart. Redesign of staplers is selected as a case study to demonstrate the use of the proposed tool. Efforts are on going to confirm that the new design generated using this new tool does have improved environmental performance.Copyright

Creating Polytope Representation of Design Spaces for Visual Exploration Using Consistency Technique

A polytope-based representation is presented to approximate the feasible space of a design concept that is described mathematically using constraints. A method for constructing such design spaces is also introduced. Constraints include equality and inequality relationships between design variables and performance parameters. The design space is represented as a finite set of (at most) 3-dimensional (possibly non-convex) polytopes, i.e., points, intervals, polygons (both open and closed) and polyhedra (both open and closed). These polytopes approximate the locally connected design space around an initial feasible point. The algorithm for constructing the design space is developed by adapting consistency algorithm for polytope representations.Copyright

A Perspective for Evaluating Wikis as a Medium for Communication Within Engineering Design Teams

Wikis, freely editable collections of web pages, are showing potential for a flexible documentation and communication tool for collaborative design tasks. They also provide a medium that can be further transformed by properly understanding both the need for flexibility as well as support for design thinking early in the design process. The purpose of this work is to analyze the different dimensions of the wiki from a communication perspective as applicable to design. With a focus on communication in design, we will explore the advantages and disadvantages of using wikis in student engineering design teams. Our ultimate goal is to better support the design process while exploiting the potential for increasing the shared understanding among teams using a wiki. By introducing a wiki in a globally distributed product development course, students gain hands-on experience in using wikis as a design tool. Feedback from students will be collected through questionnaires and used to improve and transform the wiki as a support tool for communication during early design collaboration.Copyright

Towards Enabling Visual Design Exploration Involving Multiple Abstractions of Design Descriptions

Designers use several visual tools for exploring and understanding design problems and solutions. House of Quality (HoQ), function-structure, Morphological matrices, concept selection tables, 2D drawings are some of the visual tools and representations used in mechanical design. In this article we attempt to connect these visual tools and their underlying models to support exploration in early design using a representation called the working knowledge model (WKM). We identify two key aspects in design that are important for establishing such connections: different abstractions are used to describe the same design element, and several alternatives are considered during exploration. The constituent elements of the visual tools such as engineering characteristics (ECs) in a HoQ are described using classes of the information model. A simple wiki-based implementation is described that allows the user to tag the wiki text with WKM classes, which is then extracted to populate a database. This information is used by visual tools that can be embedded within a wiki page; the decisions taken by the user using these visual tools are then incorporated back into the WKM database and the wiki is updated if needed. A case study of the design of an automotive flow control valve is described to demonstrate the prototype.Copyright