Stefan Langner

Air-processed organic tandem solar cells on glass: toward competitive operating lifetimes

Photovoltaic devices based on organic semiconductors (OPVs) hold great promise as a cost-effective renewable energy platform because they can be processed from solution and deposited on flexible plastics using roll-to-roll processing. Despite important progress and reported power conversion efficiencies of more than 10% the rather limited stability of this type of devices raises concerns towards future commercialization. The tandem concept allows for both absorbing a broader range of the solar spectrum and reducing thermalization losses. We designed an organic tandem solar cell with an inverted device geometry comprising environmentally stable active and charge-selecting layers. Under continuous white light irradiation, we demonstrate an extrapolated, operating lifetime in excess of one decade. We elucidate that for the current generation of organic tandem cells one critical requirement for long operating lifetimes consists of periodic UV light treatment. These results suggest that new material approaches towards UV-resilient active and interfacial layers may enable efficient organic tandem solar cells with lifetimes competitive with traditional inorganic photovoltaics.

Abnormal strong burn-in degradation of highly efficient polymer solar cells caused by spinodal donor-acceptor demixing

The performance of organic solar cells is determined by the delicate, meticulously optimized bulk-heterojunction microstructure, which consists of finely mixed and relatively separated donor/acceptor regions. Here we demonstrate an abnormal strong burn-in degradation in highly efficient polymer solar cells caused by spinodal demixing of the donor and acceptor phases, which dramatically reduces charge generation and can be attributed to the inherently low miscibility of both materials. Even though the microstructure can be kinetically tuned for achieving high-performance, the inherently low miscibility of donor and acceptor leads to spontaneous phase separation in the solid state, even at room temperature and in the dark. A theoretical calculation of the molecular parameters and construction of the spinodal phase diagrams highlight molecular incompatibilities between the donor and acceptor as a dominant mechanism for burn-in degradation, which is to date the major short-time loss reducing the performance and stability of organic solar cells.

Classification of Additives for Organic Photovoltaic Devices

The use of additives to improve the performance of organic photovoltaic cells has been intensely researched in recent years. However, so far, no system has been reported for the classification of additives and their functions. In this report, a system for classifying additives according to the fundamental mechanism by which they influence microstructure formation for P3HT:PCBM is suggested. The major parameters used for their classification are solubility and drying kinetics. Both are discussed in detail and their consequences on processing are analyzed. Furthermore, a general mechanism to classify the impact of additives on structure formation is suggested and discussed for different materials relevant to organic photovoltaic devices.

Combined Computational Approach Based on Density Functional Theory and Artificial Neural Networks for Predicting The Solubility Parameters of Fullerenes

The solubility of organic semiconductors in environmentally benign solvents is an important prerequisite for the widespread adoption of organic electronic appliances. Solubility can be determined by considering the cohesive forces in a liquid via Hansen solubility parameters (HSP). We report a numerical approach to determine the HSP of fullerenes using a mathematical tool based on artificial neural networks (ANN). ANN transforms the molecular surface charge density distribution (σ-profile) as determined by density functional theory (DFT) calculations within the framework of a continuum solvation model into solubility parameters. We validate our model with experimentally determined HSP of the fullerenes C60, PC61BM, bisPC61BM, ICMA, ICBA, and PC71BM and through comparison with previously reported molecular dynamics calculations. Most excitingly, the ANN is able to correctly predict the dispersive contributions to the solubility parameters of the fullerenes although no explicit information on the van der Waals forces is present in the σ-profile. The presented theoretical DFT calculation in combination with the ANN mathematical tool can be easily extended to other π-conjugated, electronic material classes and offers a fast and reliable toolbox for future pathways that may include the design of green ink formulations for solution-processed optoelectronic devices.

Understanding the correlation and balance between the miscibility and optoelectronic properties of polymer–fullerene solar cells

Organic photovoltaics is one of the most promising technologies for sustainable green energy supply. Because of their high electron affinity and superior electron-transporting ability, fullerene-based materials are deemed as very strong electron-accepting components in organic solar cells. However, the most widely used fullerene-based acceptors, such as phenyl-C61-butyric acid methyl ester, exhibit limited microstructural stability and unsatisfactory thermal stability owing to their insufficient compatibility with organic donors. Here, we in-depth investigate the carrier dynamics along with structural evolution and analyze the acceptor loadings in optimized bulk-heterojunction (BHJ) solar cells as a function of the polymer–fullerene miscibility. The polymer–fullerene miscibility has more influential effects than the crystallinity of single components on the optimized acceptor : donor ratio in polymer–fullerene solar cells. The findings demonstrated in this work suggest that the balance between the miscibility of BHJ composites and their optoelectronic properties has to be carefully considered for future development and optimization of OPV solar cells based on BHJ composites. Miscibility is proposed in addition to crystallinity as a further design criterion for long lived and efficient solar cells.

Suppression of Thermally Induced Fullerene Aggregation in Polyfullerene-Based Multiacceptor Organic Solar Cells

A novel main-chain polyfullerene, poly[fullerene-alt-2,5-bis(octyloxy)terephthalaldehyde] (PPC4), is investigated for its hypothesized superior morphological stability as an electron-accepting material in organic photovoltaics relative to the widely used fullerene phenyl-C61-butyric acid methyl ester (PCBM). When mixed with poly(3-hexylthiophene-2,5-diyl) (P3HT), PPC4 affords low-charge-generation yields because of poor intermixing within the blend. The adoption of a multiacceptor system, by introducing PCBM into the P3HT:polyfullerene blend, was found to lead to a 3-fold enhancement in charge generation, affording power conversion efficiencies very close to that of the prototypical P3HT:PCBM binary control. Upon thermal stressing and in contrast to the P3HT:PCBM binary, photovoltaic devices based on the multiacceptor system demonstrated significantly improved stability, outperforming the control because of suppression of the PCBM migration and aggregation processes responsible for rapid device failure. We rationalize the influence of the fullerene miscibility and its implications on the device performance in terms of a thermodynamic model based on Flory-Huggins solution theory. Finally, the potential universal applicability of this approach for thermal stabilization of organic solar cells is demonstrated, utilizing an alternative low-band-gap polymer-donor system.

Time-Resolved Analysis of Dielectric Mirrors for Vapor Sensing

Dielectric mirrors based on bilayers of polystyrene- block-poly(ethylene- ran-butylene)- block-polystyrene (SEBS) and poly(vinyl alcohol) (PVA)-zirconium dioxide (ZrO2) nanocomposites are fabricated for vapor sensing. When exposed to specific solvent vapor, the layers of dielectric mirrors can gradually swell and cause a red-shift of the reflection band. Because PVA solely responds to water and SEBS is sensitive to several different types of organic solvents, the mirrors can respond to a large variety of solvents. The dual-functional hydrophilic ZrO2 nanoparticles are introduced to not only enlarge the refractive index contrast but also increase the permeability. Time-resolved measurements show that mirrors with nanoparticles have a significantly faster response than those without nanoparticles. Moreover, the dependence on relative humidity is studied for representative solvents, and several types of solvents are selected to show the dependence on the solvent-polymer interaction parameters at typical relative humidity, which allows one to predict the responsivity and selectivity of the sensors.

Robot-Based High-Throughput Engineering of Alcoholic Polymer: Fullerene Nanoparticle Inks for an Eco-Friendly Processing of Organic Solar Cells

Development of high-quality organic nanoparticle inks is a significant scientific challenge for the industrial production of solution-processed organic photovoltaics (OPVs) with eco-friendly processing methods. In this work, we demonstrate a novel, robot-based, high-throughput procedure performing automatic poly(3-hexylthio-phene-2,5-diyl) and indene-C60 bisadduct nanoparticle ink synthesis in nontoxic alcohols. A novel methodology to prepare particle dispersions for fully functional OPVs by manipulating the particle size and solvent system was studied in detail. The ethanol dispersion with a particle diameter of around 80-100 nm exhibits reduced degradation, yielding a power conversion efficiency of 4.52%, which is the highest performance reported so far for water/alcohol-processed OPV devices. By successfully deploying the high-throughput robot-based approach for an organic nanoparticle ink preparation, we believe that the findings demonstrated in this work will trigger more research interest and effort on eco-friendly industrial production of OPVs.

P3HT: non-fullerene acceptor based large area, semi-transparent PV modules with power conversion efficiencies of 5%, processed by industrially scalable methods

The transfer from poly-3hexylthiophene (P3HT) based fullerene free organic photovoltaic (OPV) lab cells with IDTBR (rhodanine-benzothiadiazole-coupled indacenodithiophene) as acceptor material to fully solution processed roll-to-roll (R2R) compatible modules is reported. The developed R2R process is fully compatible with industrial requirements as it uses exclusively non-hazardous solvents. The combination of optimized ink formulation, module layout, and processing affords efficiencies of 5% on 60 cm2 total module area.