Steffen Kerker

Innovative ceramic hollow fiber membranes for recycling/reuse of oilfield produced water

AbstractThe focus of this study was on the development and application of ceramic hollow fiber membrane (CHFM) technology for the treatment of oilfield produced water (PW) prior to disposal/discharge into the environment. PW refers to any fossil water that is brought to the surface along with crude oil or natural gas. It is a complex mixture of dispersed oil, dissolved organic compounds, suspended solids, production chemicals, heavy metals, and natural radioactive minerals. PW is difficult to handle/treat and represents the largest volume of waste associated with the oil and gas industry. It can have different potential impacts on offshore or onshore environments depending on where it is discharged. Therefore, the development of effective treatment technologies for PW is essential from both ecological and economic standpoints. The first stage of any treatment process for PW consists of a significant reduction in the level of dispersed hydrocarbons and suspended solids. In a second and often in a third sta...

Dynamic cross-flow filtration of oilfield produced water by rotating ceramic filter discs

Abstract The purpose of this research paper is to assess the effects of the process parameters—membrane rotational speed (1,200, 1,500 and 1,800 rpm), volume concentration factor (VCF) and feed characteristics—in terms of oil and total organic carbon (TOC) separation capability, permeability and permeate quality. For this, a series of membrane filtration experiments were carried out systematically using rotating ceramic filter discs in a fed-batch operating mode. The variation of membrane rotational speed was found to minimize the membrane fouling in a significant amount. High oil (>99%) and TOC rejection (>98%) was achieved with both microfiltration (MF) and ultrafiltration (UF) membranes, independent of the rotational speed and the feed concentration The experimental results are presented for the dynamic cross-flow MF (0.2-μm pores) and UF (7-nm pores) of oilfield produced water as well as oily model solutions (OMS).

Treatment of the Bleaching Effluent from Sulfite Pulp Production by Ceramic Membrane Filtration

Pulp and paper waste water is one of the major sources of industrial water pollution. This study tested the suitability of ceramic tubular membrane technology as an alternative to conventional waste water treatment in the pulp and paper industry. In this context, in series batch and semi-batch membrane processes comprising microfiltration, ultrafiltration and nanofiltration, ceramic membranes were developed to reduce the chemical oxygen demand (COD) and remove residual lignin from the effluent flow during sulfite pulp production. A comparison of the ceramic membranes in terms of separation efficiency and performance revealed that the two-stage process configuration with microfiltration followed by ultrafiltration was most suitable for the efficient treatment of the alkaline bleaching effluent tested herein, reducing the COD concentration and residual lignin levels by more than 35% and 70%, respectively.

Evaluation of the fouling potential of ceramic membrane configurations designed for the treatment of oilfield produced water

ABSTRACT During the treatment of oilfield produced water (PW) with ceramic membranes, process efficiency is primarily characterized by the specific permeate flux and the oil separation performance. In addition to membrane properties, the increase in total filtration resistance (fouling) and the decline in permeate flux are strongly dependent on the constituents of the PW as well as process conditions such as trans-membrane pressure and cross-flow velocity. The extensive study presented herein describes the characterization, application and performance of various ceramic membrane filtration technologies designed and developed for the efficient treatment of PW generated from tank dewatering and several oily model systems.