Stephen J. Alter

Multiblock analysis for Shuttle Orbiter reentry heating from Mach 24 to Mach 12

A multiblock, laminar heating analysis for the shuttle orbiter at three trajectory points ranging from Mach 24.3 to Mach 12.86 on re-entry is described. The analysis is performed using the Langley Aerothermodynamic Upwind Relaxation Algorithm (LAURA) with both a seven species chemical nonequilibrium model and an equilibrium model. A finite-catalytic-wall model appropriate for shuttle tiles at a radiative equilibrium wall temperature is applied. Computed heating levels are generally in good agreement with the flight data though a few rather large discrepancies remain unexplained. The multiblock relaxation strategy partitions the flowfield into manageable blocks requiring a fraction of the computational resources (time and memory) required by a full domain approach. In hot, the computational cost for a solution at even a single trajectory point would be prohibitively expensive at the given resolution without the multiblock approach. Converged blocks are reassembled to enable a fully coupled converged solution over the entire vehicle, starting from a nearly converged initial condition.

Computational Aeroheating Predictions for Mars Lander Configurations

The proposed Mars Science Laboratory (MSL) mission is intended to deliver a large rover to the Martian surface within 10 km of the target site. This paper presents computational fluid dynamics (CFD) predictions of forebody heating rates for two MSL entry configurations with fixed aerodynamic trim tabs. Results are compared to heating on a 70-deg sphere-cone reference geometry. All three heatshield geometries are designed to trim hypersonically at a 16 deg angle of attack in order to generate the lift-to-drag ratio (LID) required for precision landing. Comparisons between CFD and tunnel data are generally in good agreement for each configuration, but the computations predict more flow separation and higher heating on a trim tab inclined 10 deg relative to the surface. CFD solutions at flight conditions were obtained using an 8-species Mars gas in chemical and thermal non-equilibrium. Laminar and Baldwin-Lomax solutions were used to estimate the effects of the trim tabs and turbulence on heating. A tab extending smoothly from the heatshield flank is not predicted to increase laminar or turbulent heating rates above the reference levels. Laminar heating on a tab deflected 10 deg from the conical heatshield is influenced by flow separation and is up to 35% above the baseline heating rate. The turbulent solution on the inclined tab configuration predicts attached flow and a 43% heating increase above the reference level.

Shuttle Entry Imaging Using Infrared Thermography

During the Columbia Accident Investigation, imaging teams supporting debris shedding analysis were hampered by poor entry image quality and the general lack of information on optical signatures associated with a nominal Shuttle entry. After the accident, recommendations were made to NASA management to develop and maintain a state-of-the-art imagery database for Shuttle engineering per-formance assessments and to improve entry imaging capability to support anomaly and contingency analysis during a mission. As a result, the Space Shuttle Program sponsored an observation campaign to qualitatively characterize a nominal Shuttle entry over the widest possible Mach number range. The initial objectives focused on an assessment of capability to identify/resolve debris liberated from the Shuttle during entry, characterization of potential anomalous events associated with RCS jet fir-ings and unusual phenomenon associated with the plasma trail. The aeroheating technical community viewed the Space Shuttle Program sponsored activity as an opportunity to influence the observation objectives and incrementally demonstrate key elements of a quantitative spatially resolved tempera-ture measurement capability over a series of flights. One long-term desire of the Shuttle engineering community is to calibrate boundary layer transition prediction methodologies that are presently part of the Shuttle damage assessment process using flight data provided by a controlled Shuttle flight ex-periment. Quantitative global imaging may offer a complementary method of data collection to more traditional methods such as surface thermocouples. This paper reviews the process used by the engi-neering community to influence data collection methods and analysis of global infrared images of the Shuttle obtained during hypersonic entry. Emphasis is placed upon airborne imaging assets sponsored by the Shuttle program during Return to Flight. Visual and IR entry imagery were obtained with available airborne imaging platforms used within DoD along with agency assets developed and opti-mized for use during Shuttle ascent to demonstrate capability (i.e., tracking, acquisition of multispectral data, spatial resolution) and identify system limitations (i.e., radiance modeling, satura-tion) using state-of-the-art imaging instrumentation and communication systems. Global infrared intensity data have been transformed to temperature by comparison to Shuttle flight thermocouple data. Reasonable agreement is found between the flight thermography images and numerical predic-tion. A discussion of lessons learned and potential application to a potential Shuttle boundary layer transition flight test is presented.

Pressure Gradient Effects on Hypersonic Cavity Flow Heating

The effect of a pressure gradient on the local heating disturbance of rectangular cavities tested at hypersonic freestream conditions has been globally assessed using the two-color phosphor thermography method. These experiments were conducted in the Langley 31-Inch Mach 10 Tunnel and were initiated in support of the Space Shuttle Return-To-Flight Program. Two blunted-nose test surface geometries were developed, including an expansion plate test surface with nearly constant negative pressure gradient and a flat plate surface with nearly zero pressure gradient. The test surface designs and flow characterizations were performed using two-dimensional laminar computational methods, while the experimental boundary layer state conditions were inferred using the measured heating distributions. Three-dimensional computational predictions of the entire model geometry were used as a check on the design process. Both open-flow and closed-flow cavities were tested on each test surface. The cavity design parameters and the test condition matrix were established using the computational predictions. Preliminary conclusions based on an analysis of only the cavity centerline data indicate that the presence of the pressure gradient did not alter the open cavity heating for laminar-entry/laminar-exit flows, but did raise the average floor heating for closed cavities. The results of these risk-reduction studies will be used to formulate a heating assessment of potential damage scenarios occurring during future Space Shuttle flights.

COMPUTATIONAL AEROHEATING PREDICTIONS FOR X-34

Radiative equilibrium surface temperatures, heating rates, streamlines, surface pressures, and flow-field features as predicted by the Langley Aerothermodynamic Upwind Relaxation Algorithm (LAURA) are presented for the X-34 Technology Demonstrator. Results for two trajectory points corresponding to entry peak heating and two control surface deflections are discussed. This data is also discussed in the context of Thermal Protection System (TPS) design issues. The work presented in this report is part of a larger effort to define the X-34 aerothermal environment, including the application of engineering codes and wind-tunnel studies.

Computational and Experimental Unsteady Pressures for Alternate SLS Booster Nose Shapes

Delayed Detached Eddy Simulation (DDES) predictions of the unsteady transonic flow about a Space Launch System (SLS) configuration were made with the Fully UNstructured Three-Dimensional (FUN3D) flow solver. The computational predictions were validated against results from a 2.5% model tested in the NASA Ames 11-Foot Transonic Unitary Plan Facility. The peak Cp,rms value was under-predicted for the baseline, Mach 0.9 case, but the general trends of high Cp,rms levels behind the forward attach hardware, reducing as one moves away both streamwise and circumferentially, were captured. Frequency of the peak power in power spectral density estimates was consistently under-predicted. Five alternate booster nose shapes were assessed, and several were shown to reduce the surface pressure fluctuations, both as predicted by the computations and verified by the wind tunnel results.

Functional Equivalence Acceptance Testing of FUN3D for Entry Descent and Landing Applications

The functional equivalence of the unstructured grid code FUN3D to the the structured grid code LAURA (Langley Aerothermodynamic Upwind Relaxation Algorithm) is documented for applications of interest to the Entry, Descent, and Landing (EDL) community. Examples from an existing suite of regression tests are used to demonstrate the functional equivalence, encompassing various thermochemical models and vehicle configurations. Algorithm modifications required for the node-based unstructured grid code (FUN3D) to reproduce functionality of the cell-centered structured code (LAURA) are also documented. Challenges associated with computation on tetrahedral grids versus computation on structured-grid derived hexahedral systems are discussed.

Computational Study of Hypersonic Transitional Wake Flow

A study of transition and turbulence in hypersonic blunt-body wake flows is presented. The current approach combines the A>£ turbulence closure model with a newly developed transition prediction method. This method utilizes results from linear stability theory and treats transitional flows in a turbulence-like manner. As a result, the onset and extent of transition are determined as part of the solution. The model is used to study flows past two spherically blunted 70-deg cone geometries at Mach 6 and 10. Two mechanisms of instability are examined. Comparison between computation and experiment suggests that for the cases considered, transition is a result of the instability of the free shear layer emanating from the shoulder region.

X-33 Aerodynamic and Aeroheating Computations for Wind Tunnel and Flight Conditions

This report provides an overview of hypersonic Computational Fluid Dynamics research conducted at the NASA Langley Research Center to support the Phase II development of the X-33 vehicle. The X-33, which is being developed by Lockheed-Martin in partnership with NASA, is an experimental Single-Stage-to-Orbit demonstrator that is intended to validate critical technologies for a full-scale Reusable Launch Vehicle. As part of the development of the X-33, CFD codes have been used to predict the aerodynamic and aeroheating characteristics of the vehicle. Laminar and turbulent predictions were generated for the X 33 vehicle using two finite- volume, Navier-Stokes solvers. Inviscid solutions were also generated with an Euler code. Computations were performed for Mach numbers of 4.0 to 10.0 at angles-of-attack from 10 deg to 48 deg with body flap deflections of 0, 10 and 20 deg. Comparisons between predictions and wind tunnel aerodynamic and aeroheating data are presented in this paper. Aeroheating and aerodynamic predictions for flight conditions are also presented.

Experimental Hypersonic Aerodynamic Characteristics of Mars Surveyor 2001 Precision Lander with Flap

Aerodynamic wind-tunnel screening tests were conducted on a 0.029-scale model of a proposed Mars Surveyor 2001 Precision Lander (70-deg half-angle spherically blunted cone with a conical afterbody). The primary experimental objective was to determine the effectiveness of a single flap to trim the vehicle at incidence during a lifting hypersonic planetary entry. The laminar force and moment data, presented in the form of coefficients, and shock patterns from schlieren photography were obtained in the facilities of the NASA Langley Aerothermodynamic Laboratory for postnormal shock Reynolds numbers (based on forebody diameter) ranging from 2.637 x 103 to 92.35 × 10 3 , angles of attack ranging from 0 up to 23 deg at 0- and 2-deg sideslip, and normal-shock density ratios of 5 and 12. Based upon the proposed entry trajectory of the 2001 Lander, tests in the heavy gas CF 4 simulate a Mach number of approximately 12 based upon a normal shock density ratio of 12 in flight at Mars. The results from this experimental study suggest that when the traditional means of providing aerodynamic trim for this class of planetary entry vehicle are not possible (e.g., offset c.g.), a single flap can provide similar aerodynamic performance. An assessment of blunt-body aerodynamic effects attributed to a real gas was obtained by synergistic testing in Mach 6 ideal air at a comparable Reynolds number. From an aerodynamic perspective, an appropriately sized flap was found to provide sufficient trim capability at the desired lift-to-drag ratio for precision landing. Inviscid hypersonic flow computations using an unstructured grid were made to provide an assessment of the viability of a flap to provide aerodynamic trim to the Lander. Subsequent Navier-Stokes computational predictions were found to be in very good agreement with experimental measurement.