Steven Celotto

Damage in dual phase steel DP1000 investigated using digital image correlation and microstructure simulation

Microstructure failure mechanisms and void nucleation in dual-phase (DP) steels during deformation have been studied using a combination of in situ tensile testing in a scanning electron microscope (SEM), digital image correlation (DIC) and finite element (FE) modelling. SEM images acquired during in situ tests were used to follow the evolution of damage within the microstructure of a DP1000 steel. From these images, strain maps were generated using DIC and used as boundary conditions for a FE model to investigate the stress state of martensite and ferrite before the onset of the martensite phase cracking. Based on the simulation results, a maximum principal stress of about 1700 MPa has been estimated for crack initiation in the martensite of the investigated DP1000 steel. The SEM image observations in combination with the FE analyses provide new insights for the development of physically-based damage models for DP-steels.

Critical Assessment 10: Tensile elongation of strong automotive steels as function of testpiece geometry

Abstract Total elongation as measured in tensile tests on strong steels is adopted in product specifications and development goals, and sometimes assumed to relate to formability. The quantity, however, is measured in a variety of ways in the reported literature and is often used to make unjustified comparisons. Using purposely generated experimental data, the effect of specimen geometry on the measured total elongation is critically assessed.

Study of Recrystallization and Phase Transformation in a Cold-Rolled Dual-Phase Steel: Influence of Temperature and Heating Rate during First Annealing Stages

The effect of heating path and heating rate on the microstructure and texture development in cold-rolled continuously annealed DP steel was studied by SEM and EBSD. A methodology to separate the individual phases present in mixed microstructures, and thus to enable quantification of the individual contributions to the bulk texture has been applied. It was observed that a higher heating rate may promote strengthening of {111} textures in DP steels as observed in low carbon grades.

Strain evolution measurement at the microscale of a Dual Phase steel using Digital Image Correlation

Digital Image Correlation (DIC) together with in-situ tensile testing has been used to measure in DP1000 steel the evolution of plastic strains at the microstructure scale. Interrupted tensile tests were performed on specially designed samples and scanning-electron micrographs were taken at regular applied strain intervals. Patterns defined by the microstructural features of the material have been used for the correlation carried out using LAVision software. The full field strain maps produced by DIC show a progressive localisation of deformation into bands at about 45o with respect to the loading direction. Plastic strains as high as 130% have been measured within the ferrite phase.

Deformation-induced microstructural banding in TRIP steels

Microstructure inhomogeneities can strongly influence the mechanical properties of advanced high-strength steels in a detrimental manner. This study of a transformation-induced plasticity (TRIP) steel investigates the effect of pre-existing contiguous grain boundary networks (CGBNs) of hard second-phases and shows how these develop into bands during tensile testing using in situ observations in conjunction with digital image correlation (DIC). The bands form by the lateral contraction of the soft ferrite matrix, which rotates and displaces the CGBNs of second-phases and the individual features within them to become aligned with the loading direction. The more extensive pre-existing CGBNs that were before the deformation already aligned with the loading direction are the most critical microstructural feature for damage initiation and propagation. They induce micro-void formation between the hard second-phases along them, which coalesce and develop into long macroscopic fissures. The hard phases, retained austenite and martensite, were not differentiated as it was found that the individual phases do not play a role in the formation of these bands. It is suggested that minimizing the presence of CGBNs of hard second-phases in the initial microstructure will increase the formability.