Sumihito Sago

Self-Organized Macroporous Carbon Structure Derived from Phenolic Resin via Spray Pyrolysis for High-Performance Electrocatalyst

The synthesis and evaluation of porous carbon derived from phenolic resin using a fast and facile spray pyrolysis method has been studied for use as a new electrocatalyst support material. By adding polystyrene latex nanoparticles as a template to the phenolic resin precursor, self-organized macroporous carbon structure was first developed. The mass ratio of phenolic resin to PSL at 0.625 gave the optimum porous morphology. Pt nanoparticles (∼20 wt %) were grown on the carbon surface using a standard industrial impregnation method. Well-dispersed Pt nanoparticles of average size 3.91 nm were observed on the surface of porous carbon particles. The high catalytic performance of porous Pt/C electrocatalyst was confirmed by the high mass activity and electrochemically active surface area, which were 450.81 mA mg(-1)-Pt and 81.78 m(2) g(-1)-Pt, respectively. The porous Pt/C catalyst obtains two times higher mass activity than that of the commercial Pt/C catalyst and performs excellent durability under acid conditions.

Aerosol synthesis of self-organized nanostructured hollow and porous carbon particles using a dual polymer system.

A facile method for designing and synthesizing nanostructured carbon particles via ultrasonic spray pyrolysis of a self-organized dual polymer system comprising phenolic resin and charged polystyrene latex is reported. The method produces either hollow carbon particles, whose CO2 adsorption capacity is 3.0 mmol g(-1), or porous carbon particles whose CO2 adsorption capacity is 4.8 mmol g(-1), although the two particle types had similar diameters of about 360 nm. We investigate how the zeta potential of the polystyrene latex particles, and the resulting electrostatic interaction with the negatively charged phenolic resin, influences the particle morphology, pore structure, and CO2 adsorption capacity.