Sung Kwan Yoon

Development of a serum-free medium for the production of erythropoietin by suspension culture of recombinant Chinese hamster ovary cells using a statistical design

In order to develop a serum-free (SF) medium for the production of erythropoietin (EPO) by suspension culture of recombinant Chinese hamster ovary (rCHO) cells, a statistical optimization approach based on a Plackett-Burman design was adopted. A basal medium was prepared by supplementing Iscoves modified Dulbeccos medium (IMDM) with Fe(NO3)3.9H2O, CuCl2 and ZnSO4.7H2O which are generally contained in SF medium formulations. Insulin, transferrin and ethanolamine were also supplemented to the basal medium to determine their optimal concentrations. From this statistical analysis, glutamate, serine, methionine, phosphatidylcholine, hydrocortisone and pluronic F68 were identified as positive determinants for cell growth. The SF medium was formulated by supplementing the basal medium with components showing positive effects on cell growth in suspension culture. An EPO titer in this optimized SF medium was 79% of that in IMDM supplemented with 5% dialyzed fetal bovine serum (dFBS). Furthermore, the in vitro and in vivo biological activities of EPO produced in the SF medium were comparable to those produced in the serum-supplemented medium. Taken together, the results obtained here show that a Plackett-Burman design facilitates the development of SF media for the production of EPO by suspension culture of rCHO cells.

Influence of reducing agents on the secretion rate of recombinant erythropoietin from CHO cells

The specific secretion rate of recombinant erythropoietin (EPO) from Chinese Hamster Ovary (CHO) cells was increased by reducing agents. Addition of 5 mM cysteamine to serum free medium led to almost 8-fold increase of specific EPO secretion rate although it was not effective in thiol free medium. Each reducing agent has its own optimal concentration for maximizing the EPO secretion from CHO cells.

Use of NaCl prevents aggregation of recombinant COMP-angiopoietin-1 in Chinese hamster ovary cells.

To investigate the effect of hyperosmotic medium on production and aggregation of the variant of Angiopoietin-1 (Ang1), cartilage oligomeric matrix protein (COMP)-Ang1, in recombinant Chinese hamster ovary (CHO) cells, CHO cells were cultivated in shaking flasks. NaCl and/or sorbitol were used to raise medium osmolality in the range of 300-450mOsm/kg. The specific productivity of COMP-Ang1, q(COMP-Ang1), increased as medium osmolality increased. At NaCl-450mOsm/kg, the q(COMP-Ang1) was 7.7-fold higher than that at NaCl-300mOsm/kg, while, at sorbitol-450mOsm/kg, it was 2.9-fold higher than that at sorbitol-300mOsm/kg. This can be attributed to the increased relative mRNA level of COMP-Ang1 at NaCl-450mOsm/kg which was approximately 2.4-fold higher than that at sorbitol-450mOsm/kg. Western blot analysis showed that COMP-Ang1 aggregates started to occur in the late-exponential phase of cell growth. When sorbitol was used to raise the medium osmolality, a severe aggregation of COMP-Ang1 was observed. On the other hand, when NaCl was used, the aggregation of COMP-Ang1 was drastically reduced at NaCl-400mOsm/kg. At NaCl-450mOsm/kg, the aggregation of COMP-Ang1 was hardly observed. This suggests that environmental conditions are critical for the aggregation of COMP-Ang1. Taken together, the use of NaCl-induced hyperosmotic medium to cell culture process turns out to be an efficient strategy for enhancing COMP-Ang1 production and reducing COMP-Ang1 aggregation.

Growth factor withdrawal in combination with sodium butyrate addition extends culture longevity and enhances antibody production in CHO cells

The effect of growth factor (GF) and sodium butyrate (NaBu) on Chinese hamster ovary (CHO) cell growth, cell viability and antibody production was investigated using shaking flasks in GF-containing and GF-deficient medium containing 0, 1 and 3mM NaBu. The withdrawal of GF and the addition of NaBu suppressed cell growth, but they significantly increased specific antibody productivity, q(Ab). Interestingly, the withdrawal of GF in combination with the addition of NaBu markedly retarded cell death, leading to extended culture longevity. For instance, at 3mM NaBu, cell viability fell below 80% after day 4 in GF-containing medium, but it remained over 80% until day 18 in GF-deficient medium. Due to the enhanced q(Ab) and the extended culture longevity, approximately 2-fold increase in total antibody production was achieved in pseudo-perfusion culture with 1mM NaBu in GF-deficient medium, compared to the culture in GF-containing medium. The effect of GF and NaBu on the change in the expression and activity of cellular proteins, c-Myc, Bcl-2 and pyruvate dehydrogenase (PDH), was also investigated. Both the withdrawal of GF and the addition of NaBu decreased the expression of c-Myc. The expression of Bcl-2 was enhanced by the addition of NaBu in a dose-dependent manner while it was not affected by the withdrawal of GF. In addition, both the withdrawal of GF and the addition of NaBu reduced metabolic rates, q(Glc), q(Lac) and Y(Lac/Glc), and increased PDH activity while not affecting PDH expression, suggesting that they may reduce the glycolytic rates, but enhance the conversion rates of pyruvate to TCA intermediates. Taken together, the withdrawal of GF in combination with the addition of NaBu can be considered as a relevant strategy for alleviating NaBu-induced cell apoptosis and enhancing antibody production since it can be easily implemented as well as enhance q(Ab) and extend culture longevity.

Effect of chemical chaperone addition on production and aggregation of recombinant flag-tagged COMP-angiopoietin 1 in Chinese hamster ovary cells.

To investigate the effect of chemical chaperones on the production and aggregation of flag‐tagged cartilage oligomeric matrix protein‐Angiopoietin1 (FCA1) in recombinant Chinese hamster ovary (CHO) cells, CHO cells were cultivated in serum‐free media with various chemical chaperones, 1 mM 4‐phenylbutyrate (4‐PBA), 200 mM proline, 3% glycerol, 2% dimethyl sulfoxide (DMSO), and without chemical chaperone as control. The addition of chemical chaperones enhanced FCA1 production and specific FCA1 productivity, qFCA1. For example, the qFCA1 at 200 mM proline was fourfold higher than that at control. Unlike qFCA1, the aggregation of FCA1 was strongly affected by which chemical chaperone was added. The addition of 2% DMSO and 200 mM proline significantly reduced the proportion of aggregates, but the addition of 1 mM 4‐PBA and 3% glycerol was hardly effective. The proportions of aggregates were 29.5 and 55.6% at 2% DMSO and 200 mM proline, respectively, whereas it was 79.6% at control. The exact mechanism how chemical chaperones affected the aggregation of FCA1 was not investigated in this study, and therefore, more extensive works will be needed to clarify why different chemical chaperones behaved differently in reducing the aggregation of FCA1. Among chemical chaperones tested, DMSO was the most effective one in regard to enhancing the production and reducing the aggregation of FCA1 in CHO cells.

Regulation of trp promoter for production of bovine somatotropin in recombinant Escherichia coli fed-batch fermentation

Abstract Overexpression of bovine somatotropin (bST) results in the formation of inclusion bodies, leading to abnormal elongation of the Escherichia coli cell. As the cell elongates, the fraction of the inclusion body in the cell decreases and, consequently, bST productivity is lowered. Delayed expression of bST can be expected to prevent cell elongation; however, the trp promoter is leaky and incompletely repressed by tryptophan. The addition of 15 g/ l yeast extract, which contained various aromatic amino acids, into the starting medium delayed the derepression of the trp promoter significantly, whereas the addition of 100 mg/ l tryptophan did not. With the delayed expression, no cell elongation was observed until harvest and the final bST productivity increased more than three-fold. Intracellular tryptophanase, which degrades tryptophan, is another factor influencing regulation of the trp promoter. Expression of the tryptophanase operon is known to be subject to catabolite repression. The addition of a monosaccharide such as glucose, fructose, or galactose into the seed culture medium delayed the derepression of the trp promoter further in the main fed-batch fermentation.

Enhancement of recombinant erythropoietin production in CHO cells in an incubator without CO2 addition

The effect of low levels of carbon dioxide (CO2) in the gas phase on the production of recombinant human erythropoietin (EPO)in CHO cells was explored. A T-flask culture in an incubator without CO2 addition showed a slow cell growth initially followed by the cessation of growth, while other cultures incubated under 0.5–5% CO2 concentrations grew normally at the same rate during the entire period of cultivation. Interestingly, the production of EPO in the culture incubated under no CO2 supply was highest among the tested cultures. The cell specific secretion rate of EPO (qEPO) of the culture under no CO2 supply was about 3 times higher than that of the culture under 5% CO2 supply. Western blot analysis and in vivo bioassay of EPO showed no apparent changes in EPO quality between the two cases of different CO2 environments (air vs. 5% CO2), suggesting robust glycosylation of EPO by CHO cells even under very reduced CO2 environment. Various combinations of the two extreme cases, with 5% CO2 supply (suitable for cell growth) and no CO2 addition (better for EPO production), were made in order to maximize the volumetric productivity of EPO secretion (PV) in CHO cells. The PV of the cultures programmed with initial incubation under 5% CO2 followed by no CO2 supply was about 2 times superior to that of the culture incubated only under no CO2 supply. The PV of the culture under no CO2 supply was slightly lower than that of culture grown under 5% CO2. However, the qEPO of the no CO2 supply case was more than 5 times higher than that of the culture under 5% CO2 supply. In conclusion, we have demonstrated that a simple programming of CO2 supply to an incubator can enhance the production of EPO in CHO cells remarkably, without any apparent change of the EPO quality.

Optimization of recombinantEscherichia coli fed-batch fermentation for bovine somatotropin

SummaryOptimum specific growth rate for the production of recombinant bovine somatotropin (bST) was investigated in fed-batchE. coli fermentation with a controlled specific growth rate. Maximum specific bST concentration based on cell mass decreases linearly with the controlled specific growth rate. Productivity of bST is expressed by a quadratic equation as a function of the specific growth rate and has a maximum value at μ=0.23 hr−1.

Perfusion culture using microcarrier for the production of Varicella-Zoster virus in human embryonic lung cells

Perfusion culture with microcarriers was conducted to produce cell-associated and cell-free Varicella-Zoster virus (VZV) with human embryonic lung cells. After the cells were infected with VZV infected cells, glucose in the medium decreased rapidly, suggesting that VZV propagation was related closely to the use of glucose. While the yield of cell-associated VZV in microcarriers was 9,350 PFU/cm2, almost two-thirds of that in T-80 flask and cell factory, the yield of cell-free VZV in microcarriers was only about 10% of that in T-80 flask and cell factory.

Effect of incorrectly estimated parameters on the control of specific growth rate inE. coli fed-batch fermentation

An exponential feeding strategy has been frequently used in fed-batch fermentation of recombinantE. coli. In this feeding scheme, growth yield and initial cell concentration, which can be erroneously determined, are needed to calculate the feed rate for controlling specific growth rate at the set point. The effect of the incorrect growth yield and initial cell concentration on the control of the specific growth rate was theoretically analyzed. Insignificance of the correctness of those parameters for the control of the specific growth rate was shown theoretically and experimentally.