Sunil Kumar Ramamoorthy

A Review of Natural Fibers Used in Biocomposites: Plant, Animal and Regenerated Cellulose Fibers

Natural fibers today are a popular choice for applications in composite manufacturing. Based on the sustainability benefits, biofibers such as plant fibers are replacing synthetic fibers in composites. These fibers are used to manufacture several biocomposites. The chemical composition and properties of each of the fibers changes, which demands the detailed comparison of these fibers. The reinforcement potential of natural fibers and their properties have been described in numerous papers. Today, high performance biocomposites are produced from several years of research. Plant fibers, particularly bast and leaf, find applications in automotive industries. While most of the other fibers are explored in lab scales they have not yet found large-scale commercial applications. It is necessary to also consider other fibers such as ones made from seed (coir) and animals (chicken feather) as they are secondary or made from waste products. Few plant fibers such as bast fibers are often reviewed briefly but other plant and animal fibers are not discussed in detail. This review paper discusses all the six types of plant fibers such as bast, leaf, seed, straw, grass, and wood, together with animal fibers and regenerated cellulose fibers. Additionally, the review considers developments dealing with natural fibers and their composites. The fiber source, extraction, availability, type, composition, and mechanical properties are discussed. The advantages and disadvantages of using each biofiber are discussed. Three fabric architectures such as nonwoven, woven and knitted have been briefly discussed. Finally, the paper presents the overview of the results from the composites made from each fiber with suitable references for in-depth studies.

Effect of water absorption on mechanical properties of soybean oil thermosets reinforced with natural fibers

Natural fiber composites are known to absorb more water than glass fiber reinforced composites. In this study, hybrid natural fiber composites were prepared by combining different fiber reinforcements, and both the water absorption and the mechanical properties were studied. Compression molding technique was used to manufacture composite laminates from a bio-based resin (acrylated epoxidized soybean oil) and natural fibers: non-woven and woven jute, non-woven regenerated cellulose mat (Lyocell and viscose), and woven glass fiber. The composite laminates were cured at 160–170°C and 40 bar, with a fiber content of 40 wt%. We investigated effect of pretreatment of regenerated cellulose fiber using 4% NaOH solution. The gravimetric water absorption was tested by exposure to water for 10 days. Specimens were cut from composites with laser-cutting technique according to ISO standards, and tested for tensile, flexural, and impact strength. To determine the influence of water absorption on the mechanical properties, specimens were immersed in distilled water for 10 days before testing. As a reference, dry specimens were tested. The results showed that water absorption was reduced by producing hybrid composites with jute fibers, glass fiber, and Lyocell fiber. The tensile, flexural, and impact properties were improved by inclusion of glass fiber and Lyocell in the composite. The tensile and flexural properties of natural fiber reinforced composites were mostly affected by the influence of water, but this was improved considerably by hybridization with glass and Lyocell fibers. The viscoelastic properties of the manufactured composites and hybrid composites were studied using dynamic mechanical thermal analysis.

Stretch sensing properties of conductive knitted structures of PEDOT-coated viscose and polyester yarns:

Wearable textile-based stretch sensors for health-care monitoring allow physiological and medical evaluation without interfering in the daily routine of the patient. In our previous work, we successfully coated viscose and polyester (PES) fibers with the conjugated polymer poly(3,4-ethylenedioxythiophene) (PEDOT), using a chemical vapor deposition (CVD) process. In the present paper we report the possibility of producing a large quantity of PEDOT-coated conductive fibers with acceptable mechanical strength and frictional properties, so that knitted stretch sensors can be produced. In utilizing these knitted structures we have demonstrated the possibility of producing a textile-based monitoring device which is more readily integrated into wearable clothing than the previous metal-containing structures. The performance of viscose and PES knitted structures as stretch sensors has been investigated using a cyclic tester of our own design. For imitation of respiratory and joint movement, the variation in electrical properties of the knitted structures was examined at 5 to 50% elongation, and the performance of knitted viscose and PES structures was then compared on the basis of the cyclic testing results. In order to determine the effect of washing on PEDOT coatings and the knitted structures, two washing cycles were performed. After washing, the persistence of PEDOT coating on knitted structures was investigated using FT–IR spectroscopy and thermogravimetric analysis. In the case of PES fiber, it was revealed that stretch sensing behavior persisted even after the washing cycles. These structures thus have the potential to be utilized in medical textiles for monitoring the physiological activities of patients, such as breathing rate and joint movement.

Properties of green composites with regenerated cellulose fiber and soybean-based thermoset for technical applications

Composites were developed by reinforcing available non-woven Lyocell and viscose in acrylated epoxidized soybean oil (AESO). Compression molding was used to make composites with 40–60 wt% fiber content. The fiber content comprises only Lyocell or viscose fiber, or mixture of these fibers in known ratio. Hybrid composites were made by a mixture of both the fibers in known ratio and it affects the properties. The effect of hybridization was evident in most tests which gives us an opportunity to tailor the properties according to requirement. Lyocell fiber reinforced composites with 60 wt% fiber content had a tensile strength and modulus of about 135 MPa and 17 GPa, respectively. Dynamic mechanical analysis showed that the Lyocell fiber reinforced composites had good viscoelastic properties. The viscose fiber reinforced composites had the high percentage elongation and also showed relatively good impact strength and flexural modulus. Good fiber-matrix adhesion reflected in mechanical properties. SEM images were made to see the fiber-matrix compatibility.

Performance of biocomposites from surface modified regenerated cellulose fibers and lactic acid thermoset bioresin

The effect of surface treatments, silane and alkali, on regenerated cellulose fibers was studied by using the treated fibers as reinforcement in lactic acid thermoset bioresin. The surface treatments were performed to improve the physico–chemical interactions at the fiber–matrix interface. Tensile, flexural and impact tests were used as indicator of the improvement of the interfacial strength. Furthermore, thermal conductivity, viscoelasticity measurements as well as microscopy images were made to characterize the fiber surface treatments and the effect on adhesion to the matrix. The results showed that silane treatment improved the mechanical properties of the composites as the silane molecule acts as link between the cellulose fiber and the resin (the fiber bonds with siloxane bridge while the resin bonds with organofunctional group of the bi-functional silane molecule) which gives molecular continuity in the interphase of the composite. Porosity volume decreased significantly on silane treatment due to improved interface and interlocking between fiber and matrix. Decrease in water absorption and increase in contact angle confirmed the change in the hydrophilicity of the composites. The storage modulus increased when the reinforcements were treated with silane whereas the damping intensity decreased for the same composites indicating a better adhesion between fiber and matrix on silane treatment. Thermogravimetric analysis indicated that the thermal stability of the reinforcement altered after treatments. The resin curing was followed using differential scanning calorimetry and the necessity for post-curing was recommended. Finite element analysis was used to predict the thermal behavior of the composites and a non-destructive resonance analysis was performed to ratify the modulus obtained from tensile testing. The changes were also seen on composites reinforced with alkali treated fiber. Microscopy images confirmed the good adhesion between the silane treated fibers and the resin at the interface.

Modification of epoxy resin by silane-coupling agent to improve tensile properties of viscose fabric composites

The modification of epoxy resin by 3-aminopropyltriethoxysilane (APTES) to improve the tensile properties of warp knitted viscose fabric composites is reported in this study. The study evaluates the efficiency of modification methods adopted to modify the epoxy resin and the influence of the resin modification on various properties of the cured castings. The influence of matrix resin modification on the tensile properties of viscose fabric composite is compared to those prepared from chemically modified fibre. The efficiency of the modification was determined through titration method to determine the epoxide content of epoxy resin, viscosity measurement and FTIR. The effect of APTES modification on various properties of cured castings is studied through differential scanning calorimeter, contact angle measurement and tensile testing. The addition of APTES into the epoxy resin decreased the epoxide content in the resin as evident from the titration method. The tensile strength of cured castings decreased after the resin modification. The tensile strength and elongation at break of the viscose fabric composites prepared from modified resin, increased up to 14 and 41%, respectively. The improved adhesion of APTES-modified epoxy resin to the viscose fibre is confirmed from SEM analysis of tensile fracture surface.

Eco-friendly Denim Processing

The denim sector is booming worldwide, because of the spread of denim culture. All over the world it has brought with it a trend of fast-changing fashion. Denim washing has emerged as one of the im ...

Sustainable Wastewater Treatment Methods for Textile Industry

All over the world, environmental considerations are now becoming vital factors during the selection of consumer goods which include textiles. According to the World Bank, 20% of water pollution globally is caused by textile processing, which means that these industries produce vast amounts of wastewater. Generally, these effluents contain high levels of suspended solids (SS), phosphates, dyes, salts, organo-pesticides, non-biodegradable organics, and heavy metals. Increase in water scarcity and environmental regulations has led to textile industries to seek for sustainable wastewater treatment methods which help to reduce their water footprint as well as reduce their operational costs. Therefore, sustainable wastewater treatment could be the best choice for the textile industries with respect to the current issues. So, it is important to discuss and champion awareness mechanisms which help to reduce the current issues with respect to the textile wastewater. Therefore, this chapter intends to discuss the various sustainable wastewater treatments, namely granular activated carbon (GAC), electrocoagulation (EC), ultrasonic treatment, an advanced oxidation process (AOP), ozonation, membrane biological reactor (MBR), and sequencing batch reactor (SBR).