Tadashi Ohtani

On abrasive wear property during three-body abrasion of wood

The three-body abrasion characteristics of various types of wood during abrasion with loose grains were investigated by analysis of the relationship between the microstructure of the contact surface and the counterface material. The results showed that the three-body abrasion wear rate in the axial section of Katsura wood increased with applied surface pressure but that in the tangential and radial sections did not always depend in the same way on the applied pressure. Analysis of various wood samples abraded in conjunction with wood, plastic and metal counterface materials showed that the wear coefficient for the three-body abrasion of the wood sample was smaller when the wood samples exhibited a greater yield stress. The wear coefficient based on yield stress tended to be larger for hardwoods than for coniferous woods. The wear coefficient was greatest when the yield stress of the counterface material was approximately two to three times larger than that of the wood sample.

On-line determination of the grain angle using ellipse analysis of the laser light scattering pattern image

Under fixed cutting conditions, the surface finish roughness is correlated to the grain angle. However, the means of determining the grain angle automatically and accurately is still a challenge for on-line control of the router. It is therefore necessary to develop a new technology to determine the grain angle accurately and automatically. In this research, a laser light scattering pattern was used to accurately determine the grain angle. The light scattering pattern image was a quasi-ellipse caused by the grain direction and tracheid effect. A new modified Hough transform ellipse analysis technology was adopted to determine the ellipse parameters that could be used to determine the grain angle. The results indicated that the measured grain angle using the method proposed here was accurate and effective. The measured grain angle coincided with the real grain angle. There was an insignificant difference between the measured grain angle of Japanese beech (Fagus crenata blume) and that of sugi (Cryptomeria japonica D.Don) under two machining conditions that gave planed or sawn finishes. However, the accuracy of the measured grain angle of sugi was better than that of Japanese beech for the planed finish, the accuracy of the measured grain angle of Japanese beech was better than that of sugi for the sawn finish, and the accuracy of the measured grain angle for planed samples was better than that for sawn samples of both sugi and Japanese beech.

Evaluation of surface smoothness by a laser displacement sensor II : comparison of lateral effect photodiode and multielement array

Development of accurate surface assessment technology is of vital interest to modern wood industries. In this experiment we investigated new and fast noncontacting sensors to determine their usefulness for wood surface evaluation and to verify their accuracy. Two types of laser displacement sensors [equipped with a position sensitive detector (PSD) and a charge coupled device (CCD) detector] are compared with a conventional stylus and with theoretical profiles. Hornbeam workpieces with triangular profiles of differing slope and height were used for the evaluation. The results show that resolution of both sensors decreases as the height of the profile decreases. The error ratio of the laser-scanned profiles changes as a function of profile height, in the range 5%–33%. The CCD method is superior for accurate surface roughness evaluation, although the PSD approach can still be used for monitoring the error of form in most applications.

Performance of coated carbide tools in turning wood-based materials: Effect of cutting speeds and coating materials on the wear characteristics of coated carbide tools in turning wood-chip cement board

This paper reports on the performance of coated carbide tools in turning wood-chip cement board. The coating materials studied were titanium carbonitride (TiCN), titanium nitride (TiN), chromium nitride (CrN), and titanium nitride/aluminum nitride (TiN/AlN), which were synthesized on the P30 carbide substrate. The aim is to investigate the effect of coating materials and cutting speeds on the wear characteristics of the coated carbide tools. Cutting tests were performed when turning wood-chip cement board at cutting speeds of 30, 40, 50 and 60 m/s, a depth of cut of 1mm, and a feed of 0.05 mm/rev. The results of the study show that the coated carbide tools provided better performance than the P30 carbide tool, especially in terms of reducing the progression of the wear rate and clearance wear. The TiN/AlN-coated carbide tool showed the smallest increase in both wear rate and clearance wear with an increase in cutting speed and had the longest tool life among the coated carbide tools investigated. Though the TiCN-coated carbide tool was observed to have a low wear rate and low clearance wear for cutting speeds of 30 and 40m/s, when the cutting speeds were >50m/s its wear rate and clearance wear were almost the same as those of CrN-and TiN-coated carbide tools, which had high values for these parameters.

Performance of coated carbide tools when grooving wood-based materials: effect of work materials and coating materials on the wear resistance of coated carbide tools

This paper presents the performance of coated carbide tools when grooving various density hardboards and wood-chip cement boards. Work materials of low density (about 0.8g/cm3) and high density (about 1.2g/cm3) were tested. The coating materials studied were chromium carbide, titanium carbonitride, and titanium carbide, which were synthesized on P30 carbide substrate using a chemical vapor deposition method; titanium nitride, chromium nitride, and titanium carbonitride were synthesized using the physical vapor deposition method. Cutting tests were performed during grooving at a cutting speed of 1000m/min and a feed rate of 0.1 mm/rev. The results of the study show that the coated carbide tools are more advantageous in reducing the progression of tool wear and retaining lower normal force and noise level when cutting both hardboard and wood-chip cement board of high density than was the uncoated carbide tool. The wear rate of the coated carbide tools for the wood-chip cement board increased more rapidly than that of the hardboard with increasing densities. Though the coated carbide tools suffered more wear with the low-density wood-chip cement board than with hardboard, their normal force and noise level were always lower for the low-density wood-chip cement board.

Locating and identifying splits and holes on sugi by the laser displacement sensor

The split and the hole are two common defects on sugi (Cryptomeria japonica D.Don). They have a common feature in that they are associated with surface irregularities. We have developed a laser scanning system to detect the splits and the holes based on their thickness, which correlates spatially with the profile information. The displacements measured by the laser sensor were converted to pixel values to generate the displacement profile image. Both the splits and the holes manifested well in the image. A dedicated image-processing program written in Visual Basic has been developed. The defects regions were accurately located by the image processing. To identify the defects, eight recognition rules based on four features have been utilized. Furthermore, a method based on the pixel model was proposed to compute the area of the defect. The results indicated that the defects could be identified correctly, and the areas could be computed accurately using the pixels model.

Abrasive wear properties of compressed sugi wood

We examined the abrasive wear properties and the effect of abrasive grain size on the rate of wear when sugi wood (Cryptomeria japonica D.Don), compressed to various densities, was rubbed with abrasive paper. The results showed that the wear resistance of compressed wood increased linearly with the increased compression ratio; and under the condition of a low compression ratio it tended to be higher in comparison with the strength of compressed wood. The critical grain size effect, which can be witnessed during the abrasive wear of metals and plastics, was seen when low pressure was applied to the abrasive material. At higher pressures, the wear rate of the compressed wood increased with grain size, but the critical grain size effect was not observed. The pressure required to create the critical grain size effect was found to be higher than that needed for other types of uncompressed wood with the same yield properties.

Effect of annual rings on abrasive wear property of wood

In this study we investigated the abrasive wear property of Douglas fir (Pseudostuga menziesii Franco) on abrasive paper using test specimens with various dimensions and annual ring widths. The effect of the annual rings on the abrasive wear property of Douglas fir was clarified from the relation with the compression strength of the wood specimens. The dispersion of the wear coefficient, which was calculated as the wear volume divided by the friction distance and the load applied to the friction surface, varied when there were fewer than approximately three annual rings in the specimen, as did the compression strength. As clarified from these results, it was found that the effect of the annual rings on the abrasive wear and compression properties of Douglas fir is closely related to the earlywood/ latewood ratio.

Locating and Identifying Sound Knots and Dead Knots on Sugi by the Rule-Based Color Vision System

Knowledge of the occurrence of sound and dead knots on the surface of sugi is important for the classification and application of the material. This study examined a color vision system for detecting sound and dead knots on sugi. The system can be conceptually divided into three components: a CCD-camera scanning system, an image-segmenting module, and a rule-based defect identifying module. The results showed that the potential defect regions could be located by Otsu’s threshold algorithm in conjunction with t-test analysis. The accuracies of locating sound knots and dead knots were 92.6% and 97.1%, respectively. The rule-based approach was used to identify sound and dead knots and the identifying accuracies for sound knots and dead knots were 92.0% and 94.1%, respectively. The overall detection accuracy of the system was 87.6%. The results indicated that the rule-based color vision system is an efficient means of detecting sound knots and dead knots on sugi.

Two-body and three-body abrasive wear properties of katsura wood

Two-body and three-body abrasive wear tests of katsura wood were carried out using abrasive paper and moving abrasive grains, respectively. The two-body and three-body abrasive wear properties were investigated and compared. The wear rate of two-body abrasive wear was two orders of magnitude larger than that of three-body abrasive wear. Moreover, two-body abrasive wear of katsura wood increased with higher applied surface pressure, whereas three-body abrasive wear did not always depend on the applied surface pressure. Based on these results and observation of the wear surface profiles, it is suggested that two-body abrasive wear is more affected by yield stress and surface microstructure, and three-body abrasive wear is more affected by the cutting action of moving abrasive grains. Furthermore, during wear tests with different abrasive grain sizes, critical grain size effects of two-body abrasive wear were observed at low applied surface pressures but not at high applied surface pressures. The critical grain size effects of three-body abrasive wear were observed at both low and high applied surface pressures.