Takaaki Bohno

Development of a 22 kV/6.9 kV single-phase model for a 3 MVA HTS power transformer

We have developed a 22 kV/6.9 kV HTS single-phase transformer cooled by liquid nitrogen for field test, which is a practical model for the single-phase part of a 3 MVA HTS power transformer. First, we numerically simulated electromagnetic, mechanical and thermal conditions of the windings in accidental cases of short-circuit and lightning impulse, and considered the winding structure withstanding the severe loads. We constructed a small-sized model coil of Bi-2223 Ag/Mn-sheathed tapes and confirmed applicability of the design concept for the overcurrent and high-withstand-voltage tests. We designed and constructed a single-phase HTS transformer on the basis of the model-coil-test results. The primary and secondary windings are transposed parallel conductors of two and six Bi-2223 Ag/Mn tapes, respectively. The same tests for the HTS transformer as for usual oil-filled ones indicated the reliable operation and high performance. The field test in a distribution grid of Kyushu Electric Power Co. included in-rush-current test and long-term operation of the transformer cooled by a continuous supply system of subcooled liquid nitrogen with cryocoolers.

AC loss properties of a 1 MVA single-phase HTS power transformer

We designed and built a single-phase 1 MVA-22/6.9 kV HTS transformer with the multi-layered cylindrical windings composed of Bi2223 parallel conductors. In advance of the design, the AC loss induced in the windings was estimated on the basis of the observed results in a strand. A subcooled liquid nitrogen cryogenic system with the corresponding cooling capacity was developed and attached to the transformer. The actual AC loss was measured by an electrical method. It was a great part of the total heat load and dominated the temperature rise of subcooled liquid nitrogen. We discussed the validity of the present estimation procedure of the AC loss in the windings as compared with the observed results.

Test results of a HTS power transformer connected to a power grid

Abstract A 22 kV/6.9 kV–1 MVA high-Tc superconducting (HTS) power transformer has been developed as a prototype with single-phase part of a 3 MVA HTS power transformer. The prototype unit is cooled by a continuous subcooled liquid nitrogen (LN2) supply system with cryocoolers. During the field tests, the HTS transformer was connected to a distribution line at Imajuku substation (Kyushu Electric Power Co., Inc.) in Fukuoka, and inrush-current test and a long-term operation test were implemented. The test results demonstrated the HTS power transformers applicability to a power grid.

AC loss properties of a 4 kJ conduction-cooled pulse coil wound with a Bi2223 6-strand parallel conductor for SMES

We designed and fabricated a 4 kJ conduction-cooled superconducting pulse coil with a 6-strand interlayer-transposed parallel conductor composed of Bi2223 multifilamentary tapes. We adopted the helium gas forced-flow cooling system where the helium gas flowed inside a copper pipe soldered with the flanges of brass. We succeeded in the continuous pulse operation with an amplitude of 500 A-1.6 T at a sweep rate of 140 A/s at 30 K as designed. Even in the ac operation with an ac loss of 120 W, the difference in temperature inside the winding was only 5 K and it was possible to hold the coil temperature around 30 K. In this paper, we report the design and the test results of the coil system from the aspect of ac loss and thermal properties.

Design of a 60-kA HTS current lead for fusion magnets and its R&D

A 60 kA HTS current lead has been designed for large fusion magnets such as the ITER magnet. The actual refrigeration input power required to cool the current lead is specified to be reduced to one third that of the conventional copper lead. The HTS part of the 60 kA lead consists of 48 units installed with cylindrical array into the outer surface of a stainless steel tube with a diameter of 146 mm. Each unit is composed of six Bi2223/Ag-10at%Au tapes, and its cross-sectional dimension is 6.5 mm/spl times/2.7 mm. The HTS part is cooled by conduction, and the warm and cold end temperature conditions of the HTS part are 50 K and 4.5 K, respectively. The copper part is cooled by helium gas, a flow rate of 3.9 g/s and the inlet temperature of 35 K. The 60-kA lead has been designed in consideration of safety under the long discharge time condition of ITER-TF coil with a detection time of 2 sec, and a discharge time constant of 15 sec. For the purpose of verifying the reliability of the design for the long discharge time, one unit sample has been fabricated and tested. The result indicates that the maximum temperature rise of the HTS part is less than 150 K for the ITER like-discharge from 1.25 kA corresponding to 60 kA of the full lead with 48 units.

Development of HTS current leads for 1 kWh/1 MW module type SMES system. I. Design study

We have been developing high-temperature superconducting (HTS) current leads for a 1 kWh/1 MW module-type SMEs. Each module of a module-type SMES requires a pair of current leads. Therefore, we employed bulk HTS in order to reduce the heat load of the current leads. It is important that HTS current leads for SMES be reliable. The HTS current leads described in this paper have been designed to minimize the heat load and to maintain a high level of reliability. The HTS current leads are designed to hold the heat load at the cold-end terminal to less than 0.1 W. They are also designed with safety leads to bypass current in the event the HTS is quenched and with metal superconductors to assure the continuation of SMES operation even if the HTS should fail or deteriorate in performance. This paper describes an optimal design and the results of a heat load evaluation of HTS current leads for SMES.

Fabrication of winding model of high-T/sub c/ superconducting transformer for railway rolling stock

We fabricated two high-T/sub c/ superconducting coils that simulated the winding of a traction transformer for railway rolling stock. The multi-layer solenoid coil to simulate the primary winding of the transformer had five layers with a single Bi2223 superconducting tape. The closed solenoid coil to simulate the secondary winding of the transformer had one layer with eight parallel Bi2223 superconducting tapes. We measured the voltage-current, AC loss and current sharing characteristics of these coils cooled in saturated liquid nitrogen at 77 K. As a result, we concluded that the multi-layer solenoid coil is applicable to the primary winding and the closed solenoid coil is also applicable to the secondary winding.

Fabrication and test of a 4 kJ Bi-2223 pulse coil for SMES

We designed and fabricated a 4 kJ conduction-cooled high-Tc superconducting (HTS) pulse coil. The coil is wound with an interlayer-transposed 6-strand parallel conductor which is composed of Bi-2223 silver alloy-sheathed multi-filamentary wires. We had developed a complete 3.6 MJ/1 MW low-Tc superconducting (LTS) SMES system for testing on a power line at Imajuku substation. Aiming at the feasible operation of SMES applying a HTS coil, we made a SMES system set-up in which HTS coils were serially connected to 3 LTS coils of the SMES. The SMES including the HTS coil was connected to Imajuku substations power system, to made operational tests of compensation for load fluctuation at the 6 kV power line. The test results lead to the feasibility of the HTS SMES for practical use in future power systems.

Fabrication of 1 kA class oxide superconducting transformer cooled by cryocooler for AC transport measurement

Abstract An AC current source of 1000 A class for AC transport measurements was designed and fabricated with using an oxide superconducting current transformer. Two cryocoolers were installed for cooling the transformer and a sample holder separately. A parallel conductor composed of six tapes was wound for a secondary winding and a transposition was performed to make the current distribution uniform in the parallel conductor. Temperatures of the transformer and the sample holder were controlled in the range of 35–50 and 25–77 K, respectively. The peak current in the secondary winding was over 1000 A in the frequency range of 1–75 Hz, when the primary peak current was 14 A.

Experimental results of the model coil for cooling design of a 1 T cryocooler-cooled pulse coil for SMES

The authors have been developing high-Tc superconducting coils for SMES applications. Their primary goal is to make a HTS coil which is cooled to 40 K by a single-stage cryocooler and continuously operated at 1 Hz with a field amplitude of 1 T. The coil has heat drains of AlN plates to remove heat because of AC losses. They made a cooling model coil system to study the effective arrangement of the heat drains. The system consisted of a model coil using Cu conductors, current leads and a cryocooled system. The test coil was divided into three sections in different arrangement of heat drains. The model coil was daubed with a high thermal conductivity epoxy resin to improve thermal contact resistance between the conductors and AlN plates. They tested the coil by Joule heating which was equal to AC losses. They measured the temperature distribution in the coil and the temperature difference between Cu conductors and AlN plates. The temperature difference was measured between 0.2 K and 0.7 K. The results will be applied to the 1 T HTS coil design.