Takanori Sugimoto

Preparation of thermoplastic molding from steamed Japanese beech flour.

Abstract Thermoplastic molding has been prepared from beech wood flour steamed at 180°C or at higher temperatures without any additives. It exhibited a smooth and lustrous surface and had a high density of approximately 1.45 g cm-3. The internal structure of molding revealed that the flour particles were completely surrounded by black resin-like substance which was thermoplasticized by heat and pressure during the molding process. The chemical composition of the steamed flour and physical properties of molding were examined as a function of steaming temperature. Maximum bending strength and Youngs modulus of molding reached 63 MPa and 11 GPa, respectively, at 180°C of steaming, which were much higher than those of a hardboard. The water absorption of the molding was 8% or less and decreased with the steaming temperature.

Fatigue of structural plywood under cyclic shear through thickness I: fatigue process and failure criterion based on strain energy

The fatigue behavior of plywood specimens under shear through thickness was examined on the basis of strain energy to obtain common empirical equations for the fatigue process and failure criterion under various loading conditions. Specimens were cut from commercial plywood panels of 9-mm thickness. Loading conditions were set as follows: a square waveform at a loading frequency of 0.5 Hz, a triangular waveform at 0.5 Hz, and a triangular waveform at 5.0 Hz. Peak stress applied was determined to be 0.5, 0.7, and 0.9 of static strength, that is, stress levels of 0.5, 0.7, and 0.9. The stress-strain relationships were measured throughout the fatigue test, and the strain energy was obtained at each loading cycle. Loading conditions apparently affected the relationship between stress level and fatigue life. On the other hand, the relationship between mean strain energy per cycle and fatigue life was found to be independent of loading conditions. Mean strain energy per cycle obtained as the fatigue limit was 5.85 kJ/m3 per cycle. Assuming that the accumulation of strain energy is a fatigue indicator, the fatigue process and failure criterion for the plywood specimens under the three loading conditions were commonly expressed by the relationship between cumulative strain energy and loading cycles.

Hydrogen Blister Formation on Cold-Worked Tungsten with Layered Structure

Low-energy ( 1021 m-2s-1) hydrogen plasma exposures were performed on cold-worked powder metallurgy tungsten (PM-W), recrystallized cold-worked PM-W and hot-worked PM-W. Large blisters with a diameter of approximately 100–200 µm were observed only on the surface of cold-worked PM-W. The blister formation mechanism has not been clarified thus far. PM-W has a consisting of 1-µm-thick layers, which is formed by press-roll processing. A detailed observation of the cross section of those blisters shows for the first time that the blisters are formed by cleaving the upper layer along the stratified layer. These experimental results indicate that the manufacturing process of tungsten material is one of the key factors for blister formation on the tungsten surface.

Fatigue of structural plywood under cyclic shear through thickness II: a new method for fatigue life prediction

For plywood specimens under shear through the thickness, a fatigue life prediction method based on strain energy has been newly developed with the fatigue process and failure criterion applicable to various loading conditions. Once the fatigue process and failure criterion of the plywood specimen were determined by the fatigue data measured under a loading condition other than the square loading waveform, the fatigue life of a specimen under various loading conditions could be predicted easily and accurately by the first cycle loading test. The relationship between stress level and the predicted fatigue life was also similar to that between stress level and the experimentally determined fatigue life. The fatigue life prediction method proposed may be widely applicable to the prediction of the fatigue life of solid wood and wood composites.

Fatigue of structural plywood under cyclic shear through thickness III: energy dissipation performance

Wood and wood composites have viscoelasticity, and show a hysteresis loop in the stress-strain relationship during cyclic loading such that part of the mechanical work applied is dissipated in the materials. In this study, the energy dissipation performance of plywood specimens under cyclic shear through thickness was investigated. Fatigue testing was conducted under three loading conditions: a square waveform at a loading frequency of 0.5 Hz, a triangular waveform at 0.5 Hz, and a triangular waveform at 5.0 Hz. The stress level was determined to be 0.5, 0.7, and 0.9 of the static strength in shear through thickness. The energy dissipation ratio was defined as the ratio of energy loss per cycle to the strain energy per cycle, and was evaluated throughout the fatigue test. It was found that the energy dissipation ratio of a plywood specimen was kept constant during most of the fatigue process for a given stress level and loading condition. The energy dissipation performance was significantly dependent on stress level and loading condition, and became higher according to the damage intensity of cyclic load even if the same strain energy was applied.

Fatigue life of structural plywood under two-stage panel shear load: a new cumulative fatigue damage theory

The fatigue life of structural plywood under two-stage panel shear load was experimentally examined. Two experimental conditions were determined for two-stage fatigue of plywood specimen: one used variable applied stress and the other used variable stress, loading waveform, and loading frequency, because fatigue life of wood composite under constant load depended on loading waveform and loading frequency as well as stress level. The most famous cumulative fatigue damage theory is the Palmgren-Miner rule, which is the summation of the ratio of the applied loading cycle to the fatigue life under each loading stage. However, the applicability of this rule to the two-stage fatigue of wood composites has not been investigated. It was first demonstrated in this study that the fatigue life of the plywood specimen reached in the two-stage fatigue test did not obey the Palmgren-Miner rule. Here, we propose the new cumulative fatigue damage model by modification of the Palmgren-Miner rule on the basis of the assumption that fatigue damage accumulates with loading cycle on a logarithmic scale. The newly proposed model was in good agreement with the fatigue life reached in the two-stage fatigue test.