Tatiana Koutchma

UV Light for Processing Foods

Ultraviolet light (UV) light holds considerable promise in food processing as an alternative to traditional thermal processing. Its applications include pasteurization of juices, post lethality treatment for meats, treatment of food contact surfaces and to extend the shelf-life of fresh produce. This paper will review published studies and commercial applications that utilize UV treatment for solid and liquid foods. Designs of UV reactors that were tested in the authors lab for juice and apple cider treatment are discussed. Future research needed to extend the range of UV light applications in food processing industry is presented.

Energy Requirements for Alternative Food Processing Technologies—Principles, Assumptions, and Evaluation of Efficiency

Alternative food preservation technologies include substitutes to heating methods that may have benefits that include reduction of energy consumption. High-pressure processing (HPP), membrane filtration (MF), pulsed electric fields (PEF), and ultraviolet radiation (UV) are examples of alternative preservation technologies of growing commercial interest. As unit operations these technologies operate in 4 modes of energy transfer: momentum, heat, electromagnetic, or photon transfer. The objectives of this review were: (1) to examine the fundamentals of energy requirements of 4 alternative food processing technologies such as HPP, MF, PEF, UV, and conventional high-temperature short-time (HTST) processing, (2) to establish a basis for comparison of energy consumption between or within technologies, and (3) to evaluate specific energy requirements for the 5 technologies to achieve required safety performance in apple juice. Three levels of energy evaluation for each technology including internal energy, applied energy, and consumed energy were reviewed. The comparison of the specific energy for the 5 technologies was based on information published in scientific papers where the inactivation of Escherichia coli in apple juice was explored. Based on the analysis of energy consumption of these technologies it was concluded that MF and UV have the potential to consume less specific energy than HTST, PEF, and HPP. Differences in energy consumption within each group of technologies were also observed and these could be attributed to differences in the systems. The differences in energy consumption within each group of technologies illustrate that there is potential of improvement in most technologies.

Effects of Ultraviolet Light and High‐Pressure Processing on Quality and Health‐Related Constituents of Fresh Juice Products

Fresh juices are highly popular beverages in the global food market. They are perceived as wholesome, nutritious, all-day beverages. For a fast growing category of premium juice products such as cold-pressed juices, minimal-processing nonthermal techniques such as ultraviolet (UV) light and high-pressure processing (HPP) are expected to be used to extend shelf-life while retaining physicochemical, nutritional, and sensory characteristics with reduced microbial loads. Also, UV light and HPP are approved by regulatory agencies and recognized as one of the simplest and very environmentally friendly ways to destroy pathogenic organisms. One of the limitations to their more extensive commercial application lies in the lack of comparative effects on nutritional and quality-related compounds in juice products. This review provides a comparative analysis using 92 studies (UV light: 42, HPP: 50) mostly published between 2004 and 2015 to evaluate the effects of reported UV light and HPP processing conditions on the residual content or activity of bioactive compounds such as vitamins, polyphenols, antioxidants, and oxidative enzymes in 45 different fresh fruit and vegetable juices (low-acid, acid, and high-acid categories). Also, the effects of UV light and HPP on color and sensory characteristics of juices are summarized and discussed.

Reduction of Patulin in Apple Juice Products by UV Light of Different Wavelengths in the UVC Range

This study evaluated three UVC wavelengths (222, 254, and 282 nm) to degrade patulin introduced into apple juice or apple cider. The average UV fluences of 19.6, 84.3, 55.0, and 36.6 mJ·cm(-2) achieved through exposure to UV lamps at 222-, 254-, and 282-nm wavelengths and the combination of these wavelengths, respectively, resulted in 90% reduction of patulin in apple juice. Therefore, the order of efficiency of the three wavelength lamps was as follows: far UVC (222 nm) > far UVC plus (282 nm) > UVC (254 nm). In terms of color, treatment of apple juice with 222 nm resulted in an increase in the L* (lightness) value but decreases in a* (redness) and b* (yellowness) values, although the changes were insignificantly different from the values for nontreated controls based on a sensory evaluation. The ascorbic acid loss in juice treated at 222 nm to support 90% reduction of patulin was 36.5%, compared with ascorbic acid losses of 45.3 and 36.1% in samples treated at 254 and 282 nm, respectively. The current work demonstrated that the 222-nm wavelength possesses the highest efficiency for patulin reduction in apple juice when compared with the reductions by 254 and 282 nm, with no benefit gained from using a combination of wavelengths.

Chemical characterization of milk after treatment with thermal (HTST and UHT) and nonthermal (turbulent flow ultraviolet) processing technologies

As a result of growing interest to nonthermal processing of milk, the purpose of this study was to characterize the chemical changes in raw milk composition after exposure to a new nonthermal turbulent flow UV process, conventional thermal pasteurization process (high-temperature, short-time; HTST), and their combinations, and compare those changes with commercially UHT-treated milk. Raw milk was exposed to UV light in turbulent flow at a flow rate of 4,000L/h and applied doses of 1,045 and 2,090 J/L, HTST pasteurization, and HTST in combination with UV (before or after the UV). Unprocessed raw milk, HTST-treated milk, and UHT-treated milk were the control to the milk processed with the continuous turbulent flow UV treatment. The chemical characterization included component analysis and fatty acid composition (with emphasis on conjugated linoleic acid) and analysis for vitamin D and A and volatile components. Lipid oxidation, which is an indicator to oxidative rancidity, was evaluated by free fatty acid analysis, and the volatile components (extracted organic fraction) by gas chromatography-mass spectrometry to obtain mass spectral profile. These analyses were done over a 14-d period (initially after treatment and at 7 and 14 d) because of the extended shelf-life requirement for milk. The effect of UV light on proteins (i.e., casein or lactalbumin) was evaluated qualitatively by sodium dodecyl sulfate-PAGE. The milk or liquid soluble fraction was analyzed by sodium dodecyl sulfate-PAGE for changes in the protein profile. From this study, it appears that continuous turbulent flow UV processing, whether used as a single process or in combination with HTST did not cause any statistically significant chemical changes when compared with raw milk with regard to the proximate analysis (total fat, protein, moisture, or ash), the fatty acid profile, lipid oxidation with respect to volatile analysis, or protein profile. A 56% loss of vitamin D and a 95% loss of vitamin A content was noted after 7 d from the continuous turbulent flow UV processing, but this loss was equally comparable to that found with traditional thermal processing, such as HTST and UHT. Chemical characterization of milk showed that turbulent flow UV light technology can be considered as alternative nonthermal treatment of pasteurized milk and raw milk to extend shelf life.

Ultraviolet and Pulsed Light Processing of Fluid Foods

Publisher Summary This chapter provides an overview of the fundamental principles of continuous and pulsed ultraviolet (UV) light applications in low-UV transmittance (UVT) liquid foods. It discusses the available designs and operation of UV systems. Furthermore, it describes the process and control parameters of UV processing of fluid foods. It also sheds light on the mechanisms and efficacy of UV light microbial inactivation, illustrating examples of applications and effects on fluid food nutritional and quality parameters. UV light is the part of the electromagnetic spectrum with wavelengths between 100 and 400 nm. It has broad antimicrobial action, providing effective inactivation of viruses, vegetative bacteria, bacterial spores, yeasts, conidia, and parasites. The use of UV light in fluid foods was originally limited to highly transparent liquids; however, development of new reactors with optimized hydraulics and thin-film design now allows delivery and exposure of target microorganisms to UV light in low-UVT fluids. The success of UV technology for low-UVT liquids depends on the correct alignment of the UV source parameters to the specific demands of the UV application. Low-pressure mercury lamps are currently the dominant sources for UV treatment of liquid foods and beverages. Special technology lamps, for example, pulsed UV lamps, are promising due to the lack of mercury in the lamp, but more research is needed to establish their suitability for fluid food applications.

Inactivation and potential reactivation of pathogenic Escherichia coli O157:H7 in apple juice following ultraviolet light exposure at three monochromatic wavelengths.

Ultraviolet (UV) light irradiation at 254 nm is considered as a novel non-thermal method for decontamination of foodborne pathogenic bacteria. However, lower penetration depth of UV light at 254 nm in apple juice resulted in higher UV dose consumption during apple juice decontamination. In addition, no studies are available on the reactivation of pathogens following exposure to UV light in drinks and beverages. Two novel monochromatic UV light sources (λ = 222 and 282 nm) have been developed for bacterial disinfection. However, the inactivation of pathogenic Escherichia coli O157:H7 following exposure to these UV wavelengths is still unclear. Therefore, the present study was conducted to determine the inactivation and reactivation potential of pathogenic E. coli O157:H7 in apple juice following exposure to UV light at three monochromatic wavelengths: Far UV (λ = 222 nm), Far UV+ (λ = 282 nm) and UVC light (λ = 254 nm). The results showed that E. coli O157:H7 is acid-resistant, and up to 99.50% of cells survived in apple juice when incubated at 20 °C for 24 h. Inactivation of E. coli O157:H7 following exposure to Far UV light (2.81 Log reduction) was higher (P < 0.05) than the inactivation caused by UVC light (1.95 Log reduction) and Far UV+ light (1.83 Log reduction) at the similar levels of UV fluence of 75 mJ/cm(2). No any reactivation potential was observed for E. coli O157:H7 in dark incubation phases after exposure to UV light as determined by the regular plating method. In addition, the exposure to Far UV light at 222 nm followed by incubating at 37 °C significantly decreased (P < 0.05) the survival of E. coli O157:H7 during dark incubation phase compared to that of UVC and Far UV+ light.

EVALUATION OF UV DOSE IN FLOW-THROUGH REACTORS FOR FRESH APPLE JUICE AND CIDER

ABSTRACT High absorptivity and turbidity interfere with the UV disinfection of apple cider. Three different configurations of flow-through UV reactors were evaluated to overcome this interference. Two approaches were employed: use of an extremely thin film UV reactor and increasing the turbulence within a UV reactor. Multiple-lamp UV reactors including the thin-film laminar flow “CiderSure” (8 lamps) and turbulent flow “Aquionics” (12 lamps) and annular single-lamp “UltraDynamics” reactor were studied. UV disinfection performance in laminar and turbulent flow reactors was compared by evaluation of UV dose delivery. UV fluence rate (irradiance) distribution was calculated using the multiple point source summation method. E. coli K12 was used as a target bacterium in a bioassay, and the log reduction per one pass was determined for each UV reactor. Finally, the UV decimal reduction dose (D10) was calculated by dividing the average UV fluence by log bacterial reduction per pass. Variations of the UV decimal dose were observed with various designs of UV systems. The least inactivation of E. coli K12 but the highest UV decimal reduction dose, ranging from 90 to 150 mJ/cm2, was observed in the Aquionics UV reactor in apple cider with apparent absorption coefficient (a) of 5.7 mm−1. The lower value of UV decimal reduction dose of 7.3–7.8 mJ/cm2 was required for inactivation of E. coli K12 in malate buffer and apple juice in the annular single-lamp UltraDynamics reactor. However, the decimal reduction dose for E. coli K12 in apple cider was significantly higher, about 20.4 mJ/cm2. Similar UV decimal reduction doses from 25.1 to 18.8 mJ/cm2 for inactivation of E. coli K12 were observed in the thin-film ‘CiderSure’ UV reactor in apple cider with identical absorption coefficient. Mathematical modeling of UV irradiance can improve the evaluation of UV dose delivery and distribution within the reactors.

An efficient method for the simultaneous determination of furan, 2-methylfuran and 2-pentylfuran in fruit juices by headspace solid phase microextraction and gas chromatography–flame ionisation detector

A headspace solid phase microextraction (HS-SPME) procedure followed by gas chromatography-flame ionisation detector (GC-FID) analysis was developed and validated for the simultaneous analysis of furan, 2-methylfuran and 2-pentylfuran from juice samples. Extraction at 32 °C for 20 min with stirring at 600 rpm and NaCl concentration 15% (W/V) was the optimal HS-SPME condition for all the three compounds by using a carboxen/polydimethylsiloxane fused silica fibre (75 μm). The extracted compounds were base line separated on a SPB-1 GC column within 12 min. The relative standard deviations of all analytes were less than 6.7%. The recovery rates were between 90.2% and 110.1%. The limits of detection and limits of quantification were 0.056-0.23 ng/mL and 0.14-0.76 ng/mL, respectively. The results showed that the developed method was sensitive, precise, accurate and robust for the determination of furan, 2-methylfuran and 2-pentylfuran in complex matrices without interferences from other components.

Kinetics of patulin degradation in model solution, apple cider and apple juice by ultraviolet radiation

Patulin is a mycotoxin produced by a wide range of molds involved in fruit spoilage, most commonly by Penicillium expansum and is a health concern for both consumers and manufacturers. The current study evaluated feasibility of monochromatic ultraviolet (UV) radiation at 253.7 nm as a possible commercial application for the reduction of patulin in fresh apple cider and juice. The R-52G MINERALIGHT® UV bench top lamp was used for patulin destruction. It was shown that 56.5%, 87.5%, 94.8% and 98.6% reduction of patulin can be achieved, respectively, in the model solution, apple cider, apple juice without ascorbic acid addition and apple juice with ascorbic acid addition in 2-mm thickness sample initially spiked by 1 mg·L−1 of patulin after UV exposure for 40 min at UV irradiance of 3.00 mW·cm−2. A mathematic model to compare the degradation rate and effective UV dose was developed. The effective UV doses that were directly absorbed by patulin for photochemical reaction were 430, 674, 724 and 763 mJ·cm−3, respectively. The fluence-based decimal reduction time was estimated to 309.3, 31.3, 28.9 and 5.1 mW·cm−2·min, respectively, in four media mentioned above. The degradation of patulin followed the first-order reaction model. The time-based and fluence-based reaction rate constants were determined to predict patulin degradation. The time-based reaction rate constant of samples treated in dynamic regime with constant stirring (model solution: 2.95E-4 s−1, juice: 4.31E-4 s−1) were significantly higher than samples treated in static regime (model solution: 2.79E-4 s−1, juice: 3.49E-4 s−1, p < 0.05) when applied UV irradiance and sample thickness were consistent. The reaction rate constant of patulin degradation in apple juice was significantly higher than model solution (p < 0.05). Although further investigations are still needed, the results of this study demonstrated that UV radiation may be an effective method for treating patulin-containing apple cider and juice.