Tatsuya Okubo

A Working Hypothesis for Broadening Framework Types of Zeolites in Seed-Assisted Synthesis without Organic Structure-Directing Agent

Recent research has demonstrated a new synthesis route to useful zeolites such as beta, RUB-13, and ZSM-12 via seed-assisted, organic structure-directing agent (OSDA)-free synthesis, although it had been believed that these zeolites could be essentially synthesized with OSDAs. These zeolites are obtained by adding seeds to the gels that otherwise yield other zeolites; however, the underlying crystallization mechanism has not been fully understood yet. Without any strategy, it is unavoidable to employ a trial-and-error procedure for broadening zeolite types by using this synthesis method. In this study, the effect of zeolite seeds with different framework structures is investigated to understand the crystallization mechanism of zeolites obtained by the seed-assisted, OSDA-free synthesis method. It has been found that the key factor in the successful synthesis of zeolites in the absence of OSDA is the common composite building unit contained both in the seeds and in the zeolite obtained from the gel after heating without seeds. A new working hypothesis for broadening zeolite types by the seed-assisted synthesis without OSDA is proposed on the basis of the findings of the common composite building units in zeolites. This hypothesis enables us to design the synthesis condition of target zeolites. The validity of the hypothesis is experimentally tested and verified by synthesizing several zeolites including ECR-18 in K-aluminosilicate system.

Critical factors in the seed-assisted synthesis of zeolite beta and "green beta" from OSDA-free Na+-aluminosilicate gels

Organic structure-directing agent (OSDA)-free synthesis of zeolite beta is a subject of both scientific and industrial interest. Herein, we report a comprehensive investigation into the effects of various parameters on the seed-assisted crystallization of zeolite beta in the absence of OSDA. The crystallization behavior of OSDA-free beta is strongly governed by the chemical composition of the starting Na(+)-aluminosilicate gel as well as by the Si/Al ratios of the calcined beta seed crystals, which are prepared using tetraethylammonium hydroxide (TEAOH). Furthermore, OSDA-free beta seed crystals can be used to form zeolite beta, termed green beta. XRD, scanning electron microscopy, inductively coupled plasma atomic emission spectroscopy, and ²⁷Al magic angle spinning NMR analyses showed that the OSDA-free beta and green beta were of high purity and crystallinity. The nitrogen adsorption-desorption of OSDA-free beta and green beta revealed higher surface areas and larger volumes in the micropore region than those of the beta seeds synthesized with OSDA after calcination. These results provide a robust and reliable process for the environmentally friendly production of high-quality zeolite beta in a completely OSDA-free Na(+)-aluminosilicate system.

Porous Siloxane–Organic Hybrid with Ultrahigh Surface Area through Simultaneous Polymerization–Destruction of Functionalized Cubic Siloxane Cages

A novel hierarchically porous, hyper-cross-linked siloxane-organic hybrid (PSN-5) has been synthesized by Friedel-Crafts self-condensation of benzyl chloride-terminated double-four-ring cubic siloxane cages as a singular molecular precursor. Simultaneous polymerization of the organic functional groups and destruction of the siloxane cages during synthesis yielded PSN-5, which has an ultrahigh BET surface area (∼2500 m(2) g(-1)) and large pore volume (∼3.3 cm(3) g(-1)) that to our knowledge are the highest values reported for siloxane-based materials. PSN-5 also shows a high H(2) uptake of 1.25 wt % at 77 K and 760 Torr.

Silica sodalite without occluded organic matters by topotactic conversion of lamellar precursor.

Novel pure silica sodalite with hollow sodalite-cages has been synthesized for the first time by topotactic conversion of layered silicate (RUB-15) precursor. This success has been achieved by stepwise syntheses from silicate monomers, through clusters and layers, to microporous crystals. The pretreatment of layered silicate with small carboxylic acids before conversion is a crucial step. The obtained sodalite possesses accessible micropores, as confirmed by physical adsorption of hydrogen molecules. This plate-like silica sodalite would be very promising as fillers in mixed-matrix membranes for hydrogen separation.

Hybrid Porous Materials with High Surface Area Derived from Bromophenylethenyl‐Functionalized Cubic Siloxane‐Based Building Units

Sonogashira cross-coupling of bromophenylethenyl-terminated cubic, double four-ring, siloxane cages with di-/triethynyl compounds results in microporous poly(ethynylene aryleneethenylene silsesquioxane) networks, simply termed as polyorganosiloxane networks (PSNs). In comparison with porous organic polymers reported previously, these PSNs show relatively high surface area and comparable thermal stability. Their apparent BET specific surface areas vary in the range of 850-1040 m(2) g(-1) depending on the length and the connectable sites of the ethynyl compounds. Analyses of pore size distribution revealed bimodal micropores with relatively narrow distribution. The degree of cross-linking affects the degree of cleavage of the siloxane bonds, and this suggests that partial cleavage of the siloxane cages is mainly a result of cage distortion. Hydrogen adsorption was performed to evaluate potential of the PSNs as hydrogen storage media. Uptakes of up to 1.19 wt% at 77 K and 760 Torr and initial isosteric heats of adsorption as high as 8.0 kJ mol(-1) were observed. These materials have been obtained by a combination of structural, synthetic organic, and materials chemistry, which can exploited to synthesize porous hybrid materials with specifically designed structures and functions.

Two-Phase Synthesis of Monodisperse Silica Nanospheres with Amines or Ammonia Catalyst and Their Controlled Self-Assembly

A significant progress has recently been made in the synthesis of monodisperse silica nanoparticles less than 30 nm in diameter by using basic amino acids (e.g., lysine) as a base catalyst for hydrolysis of silicon alkoxide. Alternatively, a more versatile and economical amino acid-free method has been developed to synthesize uniform silica nanospheres (SNSs) with low polydispersity (<12%) in liquid-liquid biphasic systems containing tetraethoxysilane (TEOS), water, and primary amine (or ammonia) under precisely controlled pH conditions (pH 10.8-11.4). The diameter of the SNSs determined from scanning electron microscopy (SEM) can be tuned from ∼12 to ∼36 nm by simply changing the initial pH of the aqueous phase in the reaction mixtures. Furthermore, the as-synthesized sol was taken as the starting material for studying the influences of the type of base catalysts on the solvent evaporation-induced three-dimensional (3D) self-assembly of SNSs. X-ray diffraction (XRD) and nitrogen adsorption-desorption are used to characterize the degree of packing of the resulting 3D arrays. The assembled SNSs with large interparticle mesopores with the diameter of ca. 8.1 nm and low packing fraction of ca. 66.1% are observed upon solvent evaporation of as-synthesized sol in the presence of primary amine. This indicates that SNSs are loosely packed, compared with the packing fraction of 74% for a face-centered cubic array of ideal hard spheres. In contrast, with the aid of an organic buffer or lysine as additives, the assembly of SNSs having smaller mesopores (ca. 3.9 nm) and higher packing fraction of 70.5-71.5% are achieved. It is suggested that the chemical additives with the ability to maintain relatively strong repulsive interaction until the final stage of evaporation play a vital role in the fabrication of well-ordered SNSs arrays.

Direct Hydrothermal Synthesis of Hierarchically Porous Siliceous Zeolite by Using Alkoxysilylated Nonionic Surfactant

A hierarchically porous siliceous MFI zeolite (silicalite-1) with narrow mesoporosity has been hydrothermally synthesized by using trialkoxysilylated alkyl poly(oxyethylene ether) as mesopore-directing agent. A mesostructured silica-surfactant composite was formed at the early stage of the reaction, and zeolite crystallization proceeded during subsequent hydrothermal treatment. The scanning electron microscopy (SEM) and transmission electron microscopy (TEM) observations of the crystallized products showed that micro- and mesopores were hierarchically assembled in unique particle morphology with rugged surfaces. Solid-state (29)Si and (13)C NMR revealed that the covalent bonds between the zeolite framework and mesopore-directing agent were present in the products before calcination. The use of nonsilylated alkyl poly(oxyethylene ether) or a silylated alkytrimethyl-ammonium-type cationic surfactant for the synthesis of silicalite-1 resulted in a mixture of mesoporous silica and zeolite as the final product, which suggests that the covalent interaction and nonelectrostatic charge matching interaction favor the formation of hierarchically mesoporous siliceous zeolite. This alkoxysilylated nonionic surfactant can also be extended to synthesize aluminosilicate MFI zeolite (ZSM-5).

Self-assembly of elastin-mimetic double hydrophobic polypeptides.

We have constructed a novel class of double-hydrophobic block polypeptides based on the hydrophobic domains found in native elastin, an extracellular matrix protein responsible for the elasticity and resilience of tissues. The block polypeptides comprise proline-rich poly(VPGXG) and glycine-rich poly(VGGVG), both of which dehydrate at higher temperature but form distinct secondary structures, β-turn and β-sheet respectively. In water at 45 °C, the block polypeptides initially assemble into nanoparticles rich in β-turn structures, which further connect into long (>10 μm), beaded nanofibers along with the increase in the β-sheet content. The nanofibers obtained are well-dispersed in water, and show thermoresponsive properties. Polypeptides comprising each block component assemble into different morphologies, showing that the conjugation of poly(VPGXG) and poly(VGGVG) plays a role for beaded fiber formation. These results may provide innovative ideas for designing peptide-based materials but also opportunities for developing novel materials useful for tissue engineering and drug delivery systems.

Synthesis of monodisperse organosilica nanoparticles with hollow interiors and porous shells using silica nanospheres as templates

A versatile method for the formation of monodisperse, bridged silsesquioxane nanoparticles with hollow interiors and porous shells has been developed using silica nanospheres as templates. Tunable size and shell thickness, as well as high surface areas and large pore volumes of the hollow particles, allow for practical application of these nanoparticles in many fields.

One-Dimensional Assembly of Silica Nanospheres Mediated by Block Copolymer in Liquid Phase

Colloidal silica spheres and their assembly processes are encountered in nature and numerous technological applications. We report here a novel and facile method to prepare highly anisotropic one-dimensional (1D) arrays of silica nanospheres (SNSs) in the liquid phase. Uniform-sized SNSs ca. 15 nm in size assemble into a 1D chain-like structure in the presence of a commercially available block copolymer. The 1D assembly in the liquid phase is evident from Cryo-TEM observations and time-dependent turbidity measurement of the suspension. The mode of the assembly has been systematically controlled by the concentration of the block copolymer, pH of the suspension, and the concentration of a salt added to the system. These results suggest the importance of the balance between electrostatic repulsion and block copolymer-mediated attractive interaction that are operative between particles in the formation of 1D array.