Thanit Swasdisevi

Fluidised bed drying of soybeans.

The fluidised bed drying characteristics of soybeans at high temperatures (110-140 degrees C) and moisture contents, 31-49% dry basis, were modelled using drying equations from the literature. Air speeds of 2.4-4.1 m/s and bed depths from 10 to 15 cm were used. The minimum fluidised bed velocity was 1.9 m/s. From a quality point of view, fluidised bed drying was found to reduce the level of urease activity which is an indirect measure of trypsin inhibitor, with 120 degrees C being the minimum required to reduce the urease activity to an acceptable level. Increased air temperatures caused increased cracking and breakage, with temperatures below 140 degrees C giving an acceptable level for the animal feed industry in Thailand. The protein level was not significantly reduced in this temperature range. The drying rate equations and quality models were then combined to develop optimum strategies for fluidised bed drying, based on quality criteria, drying capacity, energy consumption and drying cost. The results showed that from 33.3% dry basis, soybean should not be dried below 23.5% dry basis in the fluidised bed dryer, to avoid excessive grain cracking. The optimum conditions for minimum cost, minimum energy and maximum capacity coincided at a drying temperature of 140 degrees C, bed depth of 18 cm, air velocity of 2.9 m/s and fraction of air recirculated of 0.9. These conditions resulted in 27% cracking, 1.7% breakage and an energy consumption of 6.8 MJ/kg water evaporated.

Prediction of gas-particle dynamics and heat transfer in a two-dimensional spouted bed

Abstract The aerodynamics of particles and heat transfer of gas-to-particles in a two-dimensional spouted bed (2DSB) with draft plates are investigated by the discrete element method (DEM). The physical properties of the particles are similar to those of shelled corn. The calculated minimum spouting velocity and pressure drop agree well with the empirical correlations proposed by Kudra et al. The particle circulation rate increases when the friction coefficient decreases or the separation height increases. The draft plates can reduce the minimum spouting velocity and pressure drop. They also increase the maximum spoutable bed height. The effect of taking out the draft plates on the spouting phenomenon is investigated. The mixing of a 2DSB without draft plates of 10 000 particles is better than that of 26 000 particles. In our simulation, the gas-to-particle heat transfer is investigated. The Ranz–Marshall correlation and the correlation of Sartori et al. are applicable in the spout region and the downcomer region, respectively. The gas-to-particle heat transfer occurs mainly in the central or spout region, as reported by Freitas and Freire.

MANAGING MOIST PADDY BY DRYING, TEMPERING AND AMBIENT AIR VENTILATION

ABSTRACT This paper describes a strategy for reducing moisture in paddy by fluidized bed drying, tempering and ambient air cooling. Experimental results showed that after the three processes, moisture content was reduced from 33 % to 16.5 % dry-basis within approximately 53 minutes. During the first process, a fluidized-bed dryer was used to reduce the moisture content of paddy down to 19.5 % dry-basis within 3 minutes. Then the paddy was tempered for 30 minutes. Finally, it was cooled by ambient air (temperature and relative humidity of 30 °C and 55-60% respectively) with air velocity of 0.15 m/s for 20 minutes. Quality of paddy in terms of head rice yield and whiteness was acceptable.

Comparative Evaluation of Hot-Air and Superheated-Steam Impinging Stream Drying as Novel Alternatives for Paddy Drying

An investigation was conducted on impinging stream drying of moist paddy using hot air and superheated steam as the drying media. Drying experiments were divided into two parts: namely, one-pass and two-pass drying. The volumetric water evaporation rate, volumetric heat transfer coefficient, and specific energy consumption of the drying system at various conditions were assessed; in the case of superheated-steam drying, the effect of steam recycle was also assessed. The quality of dried paddy was evaluated in terms of color, head rice yield, and degree of starch gelatinization. In the case of one-pass drying, an increase in the drying temperature led to a significant increase in the volumetric water evaporation rate and volumetric heat transfer coefficient. On the other hand, in the case of two-pass drying, an increase in the drying temperature led to a significant decrease in the volumetric heat transfer coefficient; the volumetric water evaporation rate was not significantly affected, however. The specific energy consumption decreased with an increase in the drying temperature. At the same temperature, using superheated steam as the drying medium led to lower specific energy consumption; higher level of steam recycle also led to more energy conservation. The color of the dried paddy was not affected by the change in the drying temperature; superheated-steam-dried paddy was redder and more yellow than the hot-air-dried paddy. An increase in the drying temperature led to decreased percentage of head rice yield. Superheated-steam drying helped enhance the level of starch gelatinization in comparison with hot-air drying at the same temperature. Nevertheless, drying at the highest tested temperature led to a lower level of starch gelatinization.

Investigation of Temperature Distribution and Heat Transfer in Fluidized Bed Using a Combined CFD-DEM Model

Fluidized beds are widely used in many industries because they are effective for both mixing and drying. The distinct element method (DEM) has recently received more attention for investigating the phenomena of multiphase flow because the technique is effective in gathering detailed information on complex phenomena without physically disturbing the flows. However, most studies have focused on the aerodynamics of the particles. In this study, a combined computational fluid dynamics (CFD)-DEM model, which allows prediction of gas and particle temperature profiles and heat transfer coefficients in a two-dimensional fluidized bed, was developed. The predicted results were compared with the experimental results at the superficial gas velocities of 2.04, 2.22, and 2.41 m/s and at the controlled inlet temperature of 343 K. Based on the comparison between the predicted and experimental results, it was found that the developed model performed adequately in predicting the gas temperature profiles, and the predicted particle temperature profiles were higher than the experimental data. The predicted heat transfer coefficient was slightly higher than the experimental data. However, the predicted and experimental results had a similar trend in which the heat transfer coefficient increased as a function of an increase in superficial gas velocity. In addition, the minimum fluidization velocity predicted by the developed model agreed well with the experimental data. Such predictions can provide essential information on temperature and heat transfer coefficients inside the fluidized bed for design and scale-up.

Simulation of flow and drying characteristics of high-moisture particles in an impinging stream dryer via CFD-DEM

ABSTRACT Impinging stream dryer (ISD) is an alternative for drying high-moisture particulate materials. Due to the complex multiphase transport phenomena that take place within an ISD, use of a reliable computational model instead of a tedious experimental route to aid the design of the dryer is desirable. In the present study, computational fluid dynamics were used in combination with the discrete element method (CFD-DEM) to predict, for the first time, the multiphase transport phenomena within a coaxial ISD; results from a model that does not consider particle-particle interactions (CFD) were also obtained and compared with those from the CFD-DEM model. In all cases, high-moisture particles having negligible internal transport resistance were assumed. Both models were used to simulate the gas-particle motion behavior, particle mean moisture content, particle mean residence time, and particle residence time distribution. The simulated results from both models were compared with the experimental data whenever possible. The results showed that the CFD-DEM model could be utilized to predict the particle motion behavior and led to more physically realistic results than the CFD model. The CFD-DEM model also gave predictions that were in better agreement with the experimental mean particle residence time and moisture content data.

DRYING OF CHOPPED SPRING ONION USING FLUIDIZATION TECHNIQUE

Abstract This research investigates several parameters affecting the drying characteristics of chopped spring onion and develops an empirical model for predicting its drying behaviour in a fluidized bed dryer. Experimental results showed that at air temperature of 32 °C and relative humidity of 62 %, the minimum fluidization velocities were approximately 1.36, 1.20, 0.95 and 0.62 m/s at initial moisture contents of 95, 71, 56 and 5% w.b., respectively. Drying air temperature and specific air flow rate were parameters which affected drying rate. Pages model could predict the value closest to the experimental data. The air-product temperature should be kept lower than 53 °C to maintain the acceptable green color of the dried product.

EFFECTS OF DRYING, TEMPERING AND AMBIENT AIR VENTILATION ON QUALITY AND MOISTURE REDUCTION OF CORN

Abstract The objective of this work is to study systematically how to decrease corn moisture content using processes consisting of fluidized bed drying, tempering and ambient air ventilation. Effects of drying, tempering and ventilation on moisture reduction and quality of dried corn in terms of stress crack, breakage and color are experimentally investigated. Experimental results show that stress crack depends on final moisture content of com. Tempering is found useful for increasing the quality of dried com after fluidized bed drying. The optimum tempering time is 40 minutes. Among the ambient air velocity ranging from 0.075 to 0.375 m/s, the appropriate velocity is 0.15 m/s. Final moisture content of com after ambient air ventilation is about 13.0 - 14.5 %(w.b.) with breakage and stress crack lower than 2% and 5% by wt., respectively. Slight change of color of dried corn is observed.

Development of a Regression Model of Stk 50 Eu for a Hydrocyclone

A hydrocyclone is a device used widely in various industries, especially for separation of solids from liquids. Many factors affect the separation efficiency of a hydrocyclone. In this research, the main objectives were a study of the conical length that affected the separation efficiency and proposal of a regression model of Stk50Eu for a hydrocyclone. First, research was performed on the separation efficiency using a 40-mm hydrocyclone. The effects of conical lengths of 200, 240 and 280 mm were investigated. The tested suspension was a mixture of silica and water. The silica particles have an average size of 9–10 μm at a solid concentration of 0.5% w/v. The feed-flow rate of 1 m3/hr was operated with the constant flow ratio of 0.1. From the experimental result, it was found that the shorter conical length obtained the higher separation efficiency. For a conical length of 200 mm, the cylindrical length of 60 mm and the vortex finder length of 40 mm showed the best separation efficiency, up to 84.06%. Second, a regression model of Stk50Eu of the hydrocyclone was established. In this work, data obtained from a total of 75 experiments in the first part and from earlier research were used to form the relationship between the dimensions of the hydrocyclone and Stk50Eu. The calculated Stk50Eu can successfully be used to predict experimental Stk50Eu.