Thomas G. Sugar

Compliant actuator designs

In the growing fields of wearable robotics, rehabilitation robotics, prosthetics, and walking k robots, variable stiffness actuators (VSAs) or adjustable compliant actuators are being designed and implemented because of their ability to minimize large forces due to shocks, to safely interact with the user, and their ability to store and release energy in passive elastic elements. This review article describes the state of the art in the design of actuators with adaptable passive compliance. This new type of actuator is not preferred for classical position-controlled applications such as pick and place operations but is preferred in novel robots where safe human- robot interaction is required or in applications where energy efficiency must be increased by adapting the actuators resonance frequency. The working principles of the different existing designs are explained and compared. The designs are divided into four groups: equilibrium-controlled stiffness, antagonistic-controlled stiffness, structure-controlled stiffness (SCS), and mechanically controlled stiffness.

Design and Control of RUPERT: A Device for Robotic Upper Extremity Repetitive Therapy

The structural design, control system, and integrated biofeedback for a wearable exoskeletal robot for upper extremity stroke rehabilitation are presented. Assisted with clinical evaluation, designers, engineers, and scientists have built a device for robotic assisted upper extremity repetitive therapy (RUPERT). Intense, repetitive physical rehabilitation has been shown to be beneficial overcoming upper extremity deficits, but the therapy is labor intensive and expensive and difficult to evaluate quantitatively and objectively. The RUPERT is developed to provide a low cost, safe and easy-to-use, robotic-device to assist the patient and therapist to achieve more systematic therapy at home or in the clinic. The RUPERT has four actuated degrees-of-freedom driven by compliant and safe pneumatic muscles (PMs) on the shoulder, elbow, and wrist. They are programmed to actuate the device to extend the arm and move the arm in 3-D space. It is very important to note that gravity is not compensated and the daily tasks are practiced in a natural setting. Because the device is wearable and lightweight to increase portability, it can be worn standing or sitting providing therapy tasks that better mimic activities of daily living. The sensors feed back position and force information for quantitative evaluation of task performance. The device can also provide real-time, objective assessment of functional improvement. We have tested the device on stroke survivors performing two critical activities of daily living (ADL): reaching out and self feeding. The future improvement of the device involves increased degrees-of-freedom and interactive control to adapt to a users physical conditions.

Control of cooperating mobile manipulators

We describe a framework and control algorithms for coordinating multiple mobile robots with manipulators focusing on tasks that require grasping, manipulation and transporting large and possibly flexible objects without special purpose fixtures. Because each robot has an independent controller and is autonomous, the coordination and synergy are realized through sensing and communication. The robots can cooperatively transport objects and march in a tightly controlled formation, while also having the capability to navigate autonomously. We describe the key aspects of the overall hierarchy and the basic algorithms, with specific applications to our experimental testbed consisting of three robots. We describe results from many experiments that demonstrate the ability of the system to carry flexible boards and large boxes as well as the systems robustness to alignment and odometry errors.

An architecture for tightly coupled multi-robot cooperation

Proposes an architecture for tightly coupled multi-robot coordination that is well suited to cooperative manipulation tasks. At all times, a robot is identified as a leader, while the others are designated as followers. The assignment of roles and the coordination between the robots is guaranteed by communication protocols and control algorithms. The key feature is the flexibility that allows changes in leadership and assignment of roles during the execution of a task. We describe the experimental implementation and demonstration in a cooperative transportation task, in which two and three heterogeneous robots cooperate to carry a large object in an environment containing obstacles.

An Efficient Robotic Tendon for Gait Assistance

A robotic tendon is a spring based, linear actuator in which the stiffness of the spring is crucial for its successful use in a lightweight, energy efficient, powered ankle orthosis. Like its human analog, the robotic tendon uses its inherent elastic nature to reduce both peak power and energy requirements for its motor. In the ideal example, peak power required of the motor for ankle gait is reduced from 250 W to just 77 W. In addition, ideal energy requirements are reduced from nearly 36 J to just 21 J. Using this approach, an initial prototype has provided 100% of the power and energy necessary for ankle gait in a compact 0.95 kg package, seven times less than an equivalent motor/gearbox system.

An Active Foot-Ankle Prosthesis With Biomechanical Energy Regeneration

A unique, robust, robotic transtibial prosthesis with regenerative kinetics was successfully built and a 6-month human subject trial was conducted on one male below-the-knee amputee under linear walking conditions. This paper presents the quasistatic system modeling, DC motor and transmission modeling and analyses, design methodology, and model verification. It also outlines an approach to the design and development of a robotic transtibial prosthesis. The test data will show that the true power and energy requirement predicted in the modeling and analyses is in good agreement with the measured data, verifying that the approach satisfactorily captures the physical system. The modeling and analyses in this paper describes a process to determine an optimal combination of motors, springs, gearboxes, and rotary to linear transmissions to significantly minimize the power and energy consumption. This kinetic minimization allows the downsizing of the actuation system and the battery required for daily use to a self-portable level.

Comparison of Mechanical Design and Energy Consumption of Adaptable, Passive-compliant Actuators

Different, adaptable, passive-compliant actuators have been developed recently such as the antagonistic setup of two Series Elastic Actuators, the Mechanically Adjustable Compliance and Controllable Equilibrium Position Actuator, the Actuator with Mechanically Adjustable Series Compliance, and the Variable Stiffness Actuator. The main purpose of these designs is to reduce the energy consumption of walking/running robots and prostheses. This paper presents a design formulation to link the different mechanical designs together, and a study on the power consumption of these actuators.

SPARKy 3: Design of an active robotic ankle prosthesis with two actuated degrees of freedom using regenerative kinetics

The goal of modern prosthetics is to replicate the function of the replaced limb or organ in the most capable and discreet fashion possible. However, even the most advanced, commercial, transtibial prostheses available today only passively adjust the position of the ankle during the swing phase of gait and return a portion of the userpsilas own gravitational input. To greatly improve the quality of life of a transtibial amputee, new technologies and approaches must be used to create a cutting-edge robotic ankle prosthesis which can perform on par with, if not outperform, the equivalent able-bodied human ankle. Initial attempts by us and others have had great success in providing the natural gait power and motion through all ranges of walking speeds. A new design is presented which governs both the coronal and sagittal angles and moments of the ankle joint to potentially provide unprecedented levels of athleticism and agility among transtibial amputees.

Adjustable robotic tendon using a 'Jack Spring'/spl trade/

An adjustable robotic tendon is a spring based linear actuator in which the properties of a spring are crucial to its successful use in a gait assistance device. Like its human analog, the adjustable robotic tendon uses its inherent elastic nature to both reduce peak power and energy requirements for its motor. In the ideal example, peak power required of the motor for ankle gait is reduced from 250 W to just 81 W. In addition, ideal energy requirements are reduced from nearly 36 Joules to just 25 Joules per step. Using this approach, an initial prototype is expected to provide 100% of the power and energy necessary for ankle gait in a compact 0.84 kg package. This weight is 8 times less than that predicted for an equivalent direct drive approach.

Decentralized control of cooperating mobile manipulators

This paper addresses the design and control of autonomous mobile platforms manipulating and transporting a grasped object. Each platform is equipped with a manipulator arm. In order to hold an object in a stable grasp, the arms have to apply and maintain appropriate contact forces to ensure force closure. We describe an architecture and a real time control system that allow the coordinated control of multiple, heterogeneous, mobile manipulators. In this architecture, a lead robot plans, based on available sensory information, and follows a suitable trajectory. The other robots follow a desired formation with respect to the leader while maintaining a stable grasp. There are three main contributions in this paper. We present the real time control system and our approach to rapidly prototype the control code. We describe a novel, forklift-like arm and a control scheme that allows us to easily control the Cartesian stiffness or impedance. Finally, we describe the details of an experimental testbed and results that demonstrate the robustness of the control scheme.