Thomas Mayer-Gall

Permanent flame retardant finishing of textiles by allyl-functionalized polyphosphazenes.

Despite their excellent flame retardant properties, polyphosphazenes are currently not used as flame retardant agents for textile finishing, because a permanent fixation on the substrate surface has failed so far. Here, we present the successful synthesis and characterization of a noncombustible and foam-forming polyphosphazene derivative, that can be immobilized durably on cotton and different cotton/polyester blended fabrics using photoinduced grafting reactions. The flame retardant properties are improved, a higher limiting oxygen index is found, and the modified textiles pass several standardized flammability tests. As flame retardant mechanism a synergistic effect between the immobilized polyphosphazene and the textile substrate was observed. The polyphosphazene finishing induces an earlier decomposition of the material with a reduced mass loss in thermogravimetric analysis. The decomposition of cotton and polyester leads to the formation of phosphorus oxynitride, which forms a protecting barrier layer on the fiber surface. In addition, the permanence of the flame retardant finishing was proven by laundry and abrasion tests.

Semi-industrial production of methane from textile wastewaters

BackgroundThe enzymatic desizing of starch-sized cotton fabrics leads to wastewaters with an extremely high chemical oxygen demand due to its high sugar content. Nowadays, these liquors are still disposed without use, resulting in a questionable ecological pollution and high emission charges for cotton finishing manufacturers.MethodsIn this paper, an innovative technology for the production of energy from textile wastewaters from cotton desizing was developed. Such desizing liquors were fermented by methane-producing microbes to biogas. For this purpose, a semi-industrial plant with a total volume of more than 500 L was developed and employed over a period of several weeks.ResultsThe robust and trouble-free system produces high amounts of biogas accompanied by a significant reduction of the COD of more than 85%. With regard to growing standards and costs for wastewater treatment and disposal, the new process can be an attractive alternative for textile finishing enterprises in wastewater management, combining economic and ecological benefits.ConclusionMoreover, the production of biogas from textile wastewaters can help to overcome the global energy gap within the next decades, especially with respect to the huge dimension of cotton pretreatment and, therefore, huge desizing activities worldwide.

Textile Catalysts—An unconventional approach towards heterogeneous catalysis

Textile catalysts are a new approach utilizing immobilization of different classes of catalysts onto textile materials such as polyethylene terephthalate and polyamide. Robust, inexpensive fibrous materials are chosen because they are available in many variations. By a photochemical approach a series of different supported organocatalysts (organotextile catalysts) has been prepared, showing high catalytic activity and good reusability. The aim of this concept article is to present the scope, limits and open questions of our innovative approach. The working principle of the immobilization and its control parameters will be explained and the scope of useable catalysts is shown. Therefore we will show the significant influence of the anchoring group on loading and more importantly on catalyst activity. This concept is also applicable to organometallic catalysts and enzymes. Understanding the different phenomena allows us to develop “textile catalysts” as a new powerful tool for heterogeneous catalysis.

Generation of methane from textile desizing liquors.

A new strategy for the biological transformation of sugar‐containing wastewaters from the textile desizing process to biogas was developed. Here, industrial liquors were separated from the following washing step by squeezing the impregnated fabrics after desizing. These waters exhibit a chemical oxygen demand of 40 g/L and allow a direct use in microbial biogas reactors without further treatment or accumulation. After reaching balanced conditions, the microbes continuously produce biogas. Moreover, the chemical oxygen demand can be reduced up to 75%. This new technology seems to be practicable and even attractive for small‐ and medium‐sized enterprises with an annual cotton production down to 2000 t. At this stage, a reliable eco‐balance of the overall process is still pending. Further investigations will be carried out soon.

On the Potential of Using Dual-Function Hydrogels for Brackish Water Desalination

Although current desalination technologies are mature enough and advanced, the shortage of freshwater is still considered as one of the most pressing global issues. Therefore, there is a strong incentive to explore and investigate new potential methods with low energy consumption. We have previously reported that reversible thermally induced sorption/desorption process using polymeric hydrogels hold promise for water desalination with further development. In order to develop a more effective hydrogels architecture, polyelectrolyte moieties were introduced in this work as pendent chains and a thermally responsive polymer as network backbone using reversible addition-fragmentation chain transfer (RAFT) polymerisation. The ability of the comb-type polymeric hydrogels to desalinate water was evaluated. These hydrogels were proved to absorb water with low salinity from brine solution of 2 g L−1 NaCl and release the absorbed water at relatively low temperature conditions of 50 ∘C. The fraction of the grafted polyacrylic acid and the comb-chain length were varied to understand their influence on the swelling/deswelling behaviour for these hydrogels. The ionic fraction in the hydrogels and the resulting hydrophilic/hydrophobic balance are crucial for the proposed desalination process. In contrast, the comb-chain length impacted the swelling behaviour of hydrogels but showed relatively little influence on the dewatering process.