Tomasz Stańczyk

New Methods of Enhancing the Thermal Durability of Silica Optical Fibers

Microstructured optical fibers can be precisely tailored for many different applications, out of which sensing has been found to be particularly interesting. However, placing silica optical fiber sensors in harsh environments results in their quick destruction as a result of the hydrolysis process. In this paper, the degradation mechanism of bare and metal-coated optical fibers at high temperatures under longitudinal strain has been determined by detailed analysis of the thermal behavior of silica and metals, like copper and nickel. We furthermore propose a novel method of enhancing the lifetime of optical fibers by the deposition of electroless nickel-phosphorous alloy in a low-temperature chemical process. The best results were obtained for a coating comprising an inner layer of copper and outer layer of low phosphorous nickel. Lifetime values obtained during the annealing experiments were extrapolated to other temperatures by a dedicated model elaborated by the authors. The estimated copper-coated optical fiber lifetime under cycled longitudinal strain reached 31 h at 450 °C.

Study on the Sensing Coating of the Optical Fibre CO2 Sensor

Optical fibre carbon dioxide (CO2) sensors are reported in this article. The principle of operation of the sensors relies on the absorption of light transmitted through the fibre by a silica gel coating containing active dyes, including methyl red, thymol blue and phenol red. Stability of the sensor has been investigated for the first time for an absorption based CO2 optical fiber sensor. Influence of the silica gel coating thickness on the sensitivity and response time has also been studied. The impact of temperature and humidity on the sensor performance has been examined too. Response times of reported sensors are very short and reach 2–3 s, whereas the sensitivity of the sensor ranges from 3 to 10 for different coating thicknesses. Reported parameters make the sensor suitable for indoor and industrial use.

Analysis of phase sensitivity to longitudinal strain in microstructured optical fibers

We investigate the influence of air holes on phase sensitivity in microstructured optical fibers to longitudinal strain. According to the numerical simulations performed, large air holes in close proximity to a fiber core introduce significant compression stress to the core, which results in an increase in the effective refractive index sensitivity to longitudinal strain. The theoretical investigation is verified by an experiment performed on four fibers drawn from the same preform and differentiated by air hole diameter. We show that introducing properly designed air holes can lead to a considerable increase in normalized effective refractive index sensitivity to axial strain from -0.21 ε-1 (for traditional single mode fiber) to -0.14 ε-1.

Fiber optic gas sensor for on-line CO2 monitoring

An optical fiber CO2 gas sensor is reported in this work. Sensor is based on the change of absorption of a selected dye dissolved in an organically modified silica coating of an optical fiber. CO2 in the atmosphere decreases the pH of the deposited active layer, which eventually leads to the change of the fiber transmittance. Elaborated sensor exhibits high sensitivity, short response time and good stability, which makes it suitable for potential industrial, agricultural and household use. Described method can also be used for sensing other gases in sensor matrices.

Dual-core fiber based strain sensor for application in extremely high temperatures

This paper focuses on the utilization of crosstalk phenomenon to construct an innovative strain sensor. In our experiments, we take advantage of special fiber design and technology of fiber post-processing in order to receive strain sensing areas. We present results, which indicate possibility of achieving strain sensitivity at level of several mε/nm with negligible temperature cross-sensitivity at the same time. Furthermore after coating the sensor with the developed copper and gold coatings, it can be easily applied in extremely high temperature (e.g. 500–800 °C) and/or aggressive media applications.

The influence of CO2 gas sensor parameters on its operation characteristic

Optical fiber carbon dioxide gas sensors are reported. The sensors utilize pH sensitive indicator dyes, which change color, when exposed to varied concentrations of CO2. Sensors were made by deposition of silica sol solution on the Plastic Clad Silica fiber side surface. The possibility of preparing the sensors by deposition of active layer on the surface of etched fibers has also been demonstrated. Dependence between the fiber diameter and the sensitivity of the sensor has been presented. Morphology of the active layer has been investigated by the analysis of SEM images.

A fiber optic temperature sensor based on multi-core microstructured fiber with coupled cores for high temperature environment

Sensors based on fiber optics are irreplaceable wherever immunity to strong electro-magnetic fields or safe operation in explosive atmospheres is needed. Furthermore, it is often essential to be able to monitor high temperatures of over 500°C in such environments (e.g. in cooling systems or equipment monitoring in power plants). In order to meet this demand, we have designed and manufactured a fiber optic sensor with which temperatures up to 900°C can be measured. The sensor utilizes multi-core fibers which are recognized as the dedicated medium for telecommunication or shape sensing, but as we show may be also deployed advantageously in new types of fiber optic temperature sensors. The sensor presented in this paper is based on a dual-core microstructured fiber Michelson interferometer. The fiber is characterized by strongly coupled cores, hence it acts as an all-fiber coupler, but with an outer diameter significantly wider than a standard fused biconical taper coupler, which significantly increases the coupling region’s mechanical reliability. Owing to the proposed interferometer imbalance, effective operation and high-sensitivity can be achieved. The presented sensor is designed to be used at high temperatures as a result of the developed low temperature chemical process of metal (copper or gold) coating. The hermetic metal coating can be applied directly to the silica cladding of the fiber or the fiber component. This operation significantly reduces the degradation of sensors due to hydrolysis in uncontrolled atmospheres and high temperatures.

Active polymer materials for optical fiber CO 2 sensors

CO2 optical fiber sensors based on polymer active materials are presented in this paper. Ethyl cellulose was proven to be a good candidate for a matrix material of the sensor, since it gives porous, thick and very sensitive layers. Low-cost sensors based on polymer optical fibers have been elaborated. Sensors have been examined for their sensitivity to CO2, temperature and humidity. Response time during cyclic exposures to CO2 have been also determined. Special layers exhibiting irreversible change of color during exposure to carbon dioxide have been developed. They have been verified for a possible use in smart food packaging.

Precise interferometric system for fast contactless measurements of lens thickness

In the process of the lens production it is extremely important that a total time of measuring the lens thickness, taking into account also the time needed to insert the lens into a system, should be short enough to test the substantial part of the series of products. Currently used methods of measuring lens thickness apply various solutions [1, 2], but none of them offers a fast and cost effective system which is capable to perform contactless measurement combined with high accuracy. For optical reflection measurements (e.g. employing the Michelson interferometer), which are the most common, the lens alignment must be very precise, so it takes a lot of time (even a few minutes, which depends on the lens parameters, such as radius of curvature) to perform measurement of a single lens.

Metal-coated optical fibers for high temperature sensing applications

An novel low-temperature method was used to enhance the corrosion resistance of copper or gold-coated optical fibers. A characterization of the elaborated materials and reports on selected studies such as cyclic temperature tests together with tensile tests is presented. Gold-coated optical fibers are proposed as a component of optical fiber sensors working in oxidizing atmospheres under temperatures exceeding ~900 °C.