Toshiaki Manaka

Microstructural Control of a Zn-22Al Alloy by Rolling Process

The Zn-22Al alloy with fine-equi-axed has been well known as a typical superplastic metallic material [1]. In the present study, The Zn-22Al alloy ingot of 20mm thickness was homogenized, either air-cooled or water-quenched, and then hot-rolled to a thickness of 2mm. Microstractural observation, showed that in the air-cooled specimens lammellar microstructure was formed after homogenization, and become fragmented to fine-grained microstructure as the hot rolling process proceeded. In the water-quenched specimens, equi-axed fine-grained microstructure with grain size under 2.1μm was attained and maintained throughout the hot rolling process.

Thermal Desorption Spectroscopy Study on the Hydrogen Behavior in a Plasma-Charged Aluminum

Hydrogen in aluminum has been known to be the cause of blister and pore. Some aluminum alloy is susceptible to stress corrosion cracking, which is based on intergranular cracking arisen from hydrogen embrittlement. The behavior of hydrogen in aluminum has not been fully understood yet. Hydrogen gas plasma enables to introduce high hydrogen concentrations into specimen without Al (OH)3 layer on the surface of specimen. In this paper, we have investigated the behavior of hydrogen in a plasma charged aluminum by means of thermal desorption spectroscopy, a method to evaluate the amount and trap states of hydrogen. Cold-rolled pure aluminum were annealed, electro-polished and charged with hydrogen gas plasma. Immediately after hydrogen gas plasma charging, TDS tests were performed under ultra-high vacuum. The hydrogen desorption spectrums obtained by TDS tests had three peaks corresponding to the co-diffusion of hydrogen-vacancy pair, dislocation and pore. Compared to a sample without charging, in a plasma charged sample, the amount of hydrogen trapped in vacancies especially increased.

Microstructural evolution in Al−Zn eutectoid alloy by hot-rolling

Abstract The Al-Zn eutectoid alloy has been widely known as a typical superplastic metallic material, where fine-grained microstructure is usually obtained by heat treatment. Recently, thermo-mechanical controlled process has also been reported to provide a fine-grained microstructure. In the present study, Al-Zn alloy ingots of 20 mm in thickness were homogenized and hot-rolled to a thickness of 2 mm under three processes: 1) the specimen was air-cooled after homogenization and hot-rolled; 2) the specimen was water-quenched after homogenization and hot-rolled; 3) the specimen was immediately hot-rolled after homogenization. Microstructural observation showed that, in processes 1 and 3, lamellar microstructure was formed after homogenization, and became fragmented to fine-grained microstructure as the hot rolling process proceeded. In process 2, fine-grained microstructure without lamellar microstructure was attained throughout the hot-rolling process. A minimum grain size of 1.6 μm was obtained in process 3. Tensile tests at room temperature showed that the elongation to failure was the largest in process 3.