Toshiki Shimizu

Effect of cell structure on oil absorption of highly oil absorptive polyurethane foam for on‐site use

This article reports the effect of cell structure on oil absorption of highly oil-absorptive polyurethane foam (ON-PUR), which is suitable for on-site foaming. We have developed ON-PUR as an oil absorbing polyurethane foam using a very reactive recipe. ON-PUR was synthesized by mixing polyol, water, additives, and polymeric diphenylmethane diisocyanate (P-MDI) using a high-pressure foaming machine. Density, airflow, oil absorption of this foam, and cell structure by microscopy were measured. From these results, it was found that the airflow of this foam increased by crushing, and the oil absorption of this foam increased sharply in a narrow airflow range (from 0.1 to 0.8 scfm). This increase is estimated to be due to the decrease of closed cell structures by crushing treatment. Furthermore, we constituted on-site foaming system in bench scale, which was expected to be applicable to on-site preparation of ON-PUR.

TEM observation of natural rubber thin films crystallized under molecular orientation

Morphology of natural rubber (NR) thin films crystallized under molecular orientation was examined by transmission electron microscopy (TEM). A thin film of NR (RSS#1) was made by casting its n-hexane (or benzene) solution onto the water surface, and prestretched up to a desired amount of strain (%). Each of the specimens thus prepared was introduced into a TEM column and isothermally crystallized at -25 °C with a cryo-transfer specimen-holder. Morphological observations in bright- and dark-field imaging modes revealed directly that the length of the lamellae, which were oriented perpendicular to the stretching direction, decreased with increasing strain. The result seems to be related to the population density of y-filaments (named by Andrews) generated only by prestretching. Time-resolved bright-field observations by in situ TEM of the thin film prestretched up to a strain of 200% revealed the following. Though the film gave crystalline reflections in its selected-area electron diffraction even before isothermal crystallization, no well-defined lamellae were recognized. Subsequent isothermal crystallization for 2 h, however, formed well-defined lamellae oriented perpendicular to the stretching direction. This observation, conceivably, suggests that y-filaments were formed immediately by prestretching and then the lamellae were nucleated on the γ-filaments at -25 °C.