Trevor Gascoyne

Clinical failure analysis of contemporary ceramic-on-ceramic total hip replacements

The present study investigates the performance of ceramic-on-ceramic total hip replacements by combining a retrieval analysis with a survivorship analysis to elucidate mechanisms that led to clinical failure. Semiquantitative surface damage assessment, contact profilometry, contour measurements, and scanning electron microscopy were performed to characterize the types and quantify the extent of surface damage on the retrieved ceramic components. The implantation period was positively correlated with both damage scores of the femoral heads (R = 0.573, p < 0.001) and the acetabular cups (R = 0.592, p < 0.001). Increased maximal out-of-roundness values of the femoral heads correlated with both increased metal transfer damage score (R = 0.384, p = 0.023) and increased stripe damage score (R = 0.729, p ≤ 0.001) of the acetabular liners. The damage rate (damage score/year) for both the retrieved heads and acetabular liners was at least 2.2-fold greater at inclination angles of >45° than the damage rate at inclination angles of ≤45°. For the retrieved femoral heads only, the linear wear rate of 25.5 ± 21.3 µm/year at inclination angles of >45° was 6-fold greater than the linear wear rate of 4.2 ± 2.3 µm/year at inclination angles of ≤45°. Metal transfer on the ceramic bearing surface could possibly contribute to fluid-film starvation and, in combination with an increased inclination angle, may facilitate an adhesive wear mechanism associated with stripe surface damage. At our institution, the clinical survivorship of ceramic-on-ceramic total hip replacements was 98.9% (a total of 9 out of 815 patients were revised within 10 years after total hip arthroplasty) with revision as the end point, suggesting their safe use in younger patients.

Corrosion on the Acetabular Liner Taper from Retrieved Modular Metal-on-Metal Total Hip Replacements

Eight retrieved metal-on-metal total hip replacements displayed corrosion damage along the cobalt-chromium alloy liner taper junction with the Ti alloy acetabular shell. Scanning electron microscopy indicated the primary mechanism of corrosion to be grain boundary and associated crevice corrosion, which was likely accelerated through mechanical micromotion and galvanic corrosion resulting from dissimilar alloys. Coordinate measurements revealed up to 4.3mm(3) of the cobalt-chromium alloy taper surface was removed due to corrosion, which is comparable to previous reports of corrosion damage on head-neck tapers. The acetabular liner-shell taper appears to be an additional source of metal corrosion products in modular total hip replacements. Patients with these prostheses should be closely monitored for signs of adverse reaction towards corrosion by-products.

In Vivo Wear Performance of Cobalt-Chromium Versus Oxidized Zirconium Femoral Total Knee Replacements

This study examines the damage and wear on the polyethylene (PE) inserts from 52 retrieved Genesis II total knee replacements to identify differences in tribological performance between matched pairs of cobalt-chromium (CoCr) and oxidized zirconium (OxZr) femoral components. Observer damage scoring and microcomputed tomography were used to quantify PE damage and wear, respectively. No significant differences were found between CoCr and OxZr groups in terms of PE insert damage, surface penetration, or wear. No severe damage such as cracking or delamination was noted on any of the 52 PE inserts. Observer damage scoring did not correlate with penetrative or volumetric PE wear. The more costly OxZr femoral component does not demonstrate clear tribological benefit over the standard CoCr component in the short term with this total knee replacement design.

The effect of adding tobramycin to Simplex P cement on femoral stem micromotion as measured by radiostereometric analysis: a 2-year randomized controlled trial.

Background Previous in vitro research on addition of antibiotics to bone cement has found no statistically significant deterioration in mechanical properties. However, no clinical studies have compared the performance of tobramycin-laden bone cement with that of standard bone cement (Simplex P). Patients and Methods 23 patients (25 hips) were randomized to receive an Exeter (Stryker Orthopaedics) femoral stem cemented with either Simplex P (standard) or Simplex T (tobramycin-laden) cement. There were 2 years of follow-up, with scheduled radiostereometric (RSA) examinations. Results All stems migrated distally and showed some degree of retroversion. No clinically significant differences in stem subsidence or retroversion were found between the Simplex T and Simplex P cement groups after 2 years. Overall subsidence was less than in previous studies, probably due to a postponed initial post-surgical examination. Rates of subsidence in both cement groups were consistent with those from previous studies of Exeter stems. Interpretation Subsidence of the femoral stem after 2 years was similar in the Simplex T (tobramycin-laden) and Simplex P (standard) groups.

Wear of a sequentially annealed polyethylene acetabular liner

Background and purpose — We previously reported on a randomized controlled trial (RCT) that examined the effect of adding tobramycin to bone cement after femoral stem migration. The present study examined femoral head penetration into both conventional and highly crosslinked polyethylene acetabular liners in the same group of RCT patients, with a minimum of 5 years of postoperative follow-up. Patients and methods — Linear penetration of the femoral head into an X3 (Stryker) crosslinked polyethylene (XLPE) liner was measured in 18 patients (19 hips) using radiostereometric analysis (RSA). Femoral head penetration was also measured in 6 patients (6 hips) with a conventional polyethylene liner (CPE), which served as a control group. Results — The median proximal femoral head penetration in the XLPE group after 5.5 years was 0.025 mm with a steady-state penetration rate of 0.001 mm/year between year 1 and year 5. The CPE liner showed a median proximal head penetration of 0.274 mm after 7.2 years, at a rate of 0.037 mm/year. Interpretation — The Trident X3 sequentially annealed XLPE liner shows excellent in vivo wear resistance compared to non-crosslinked CPE liners at medium-term implantation. The rate of linear head penetration in the XLPE liners after > 5 years of follow-up was 0.001 mm/year, which is in close agreement with the results of previous studies.

Retrieval analysis of a failed TriboFit polycarbonate urethane acetabular buffer.

The purpose of this research was to determine the failure mechanisms and damage features of a TriboFit acetabular buffer implanted directly against a native, prepared acetabulum which was revised after 11months. Retrieval analyses were carried out via light microscopy, gravimetric wear assessment, and observer scoring of visible damage features on the buffer. The volume of material abraded from the backside of the buffer was estimated via three-dimensional reconstruction using a laser scanner. Scanning electron microscopy was used to confirm damage features and mechanisms. Severe abrasion to the backside of the buffer was the primary damage feature, while stippling damage was seen on the articular surface of the buffer. Material loss due to backside abrasion was approximated to be between 0.13360.085 g (gravimetric analyses) and 0.19360.053 g (three-dimensional reconstruction). Implantation of the TriboFit buffer against the patient’s native acetabulum without a metal backing allowed for significant movement of the buffer against the bone, resulting in the abrasion seen on this implant. The stippling damage on the articular surface indicates an adhesive wear mechanism which exacerbates movement of the buffer against the acetabulum, thereby increasing backside abrasion.

Stem-Sleeve Junction Failure of a Modular Femoral Hip System: a Retrieval Analysis

The use of a modular femoral hip system in total hip arthroplasty has increased in the last two decades. Modularity gives the surgeon the flexibility to adjust for excess femoral anteversion, offset and leg length and to restore the biomechanics of the hip joint independent of femoral fixation [3, 6, 20, 24, 36]. Proximal femoral modularity includes neck-stem junctions and stem-sleeve junctions [37]. Previous reports have expressed concerns of fretting and corrosion damage at modular interfaces [3, 4, 6, 10, 26, 39, 40]. Modular component dissociation can occur in well-fixed components with disengagement of the trunnion during closed reduction of dislocated modular prostheses and also with subsidence of the femoral stem [1, 8, 28, 33, 35, 43]. Although uncommon, several reports have been published describing cases of fracture of the femoral stem at the neck-stem junction following total hip arthroplasty [12, 31, 32, 41, 44]. These mechanical failures occurred secondary to crevice corrosion, which created a microenvironment predisposing to fatigue fracture. While a few reports have been published documenting stem fracture within the stem-sleeve junctions [18, 25, 26], these reports lacked examination of patient- or implant-related factors that contributed to stem failure. In the present study, we report a case of an S-ROM® fracture (S-ROM®, DePuy Synthes, Warsaw, IN) within the modular sleeve in an adult female patient following a primary total hip arthroplasty. Systematic investigation and retrieval analysis were carried out to determine the underlying circumstances that contributed to the failure.The use of a modular femoral hip system in total hip arthroplasty has increased in the last two decades. Modularity gives the surgeon the flexibility to adjust for excess femoral anteversion, offset and leg length and to restore the biomechanics of the hip joint independent of femoral fixation [3, 6, 20, 24, 36]. Proximal femoral modularity includes neck-stem junctions and stem-sleeve junctions [37]. Previous reports have expressed concerns of fretting and corrosion damage at modular interfaces [3, 4, 6, 10, 26, 39, 40]. Modular component dissociation can occur in well-fixed components with disengagement of the trunnion during closed reduction of dislocated modular prostheses and also with subsidence of the femoral stem [1, 8, 28, 33, 35, 43]. Although uncommon, several reports have been published describing cases of fracture of the femoral stem at the neck-stem junction following total hip arthroplasty [12, 31, 32, 41, 44]. These mechanical failures occurred secondary to crevice corrosion, which created a microenvironment predisposing to fatigue fracture. While a few reports have been published documenting stem fracture within the stem-sleeve junctions [18, 25, 26], these reports lacked examination of patientor implant-related factors that contributed to stem failure. In the present study, we report a case of an S-ROM® fracture (SROM®, DePuy Synthes, Warsaw, IN) within the modular sleeve in an adult female patient following a primary total hip arthroplasty. Systematic investigation and retrieval analysis were carried out to determine the underlying circumstances that contributed to the failure.

Kinematic behavior of a customized surface-guided knee implant during simulated knee-bending

Different designs of total knee replacements (TKRs) aim to enhance the satisfaction of the patients by providing close to normal kinematics. In the surface-guided TKRs, the guidance of the motion in a normal pattern should be achieved through specially shaped articulating geometries. This study used virtual simulation along with a load-controlled knee wear simulator to evaluate the kinematic performance of a customized surface-guided TKR under weight-bearing conditions of lunging and squatting activities. The outcome pattern of TKR motion almost agreed with the predefined design target. The tibial insert rotated internally through a maximum angle of 10.6° and 19.94° for the experimentally simulated lunging and squatting cycles, respectively. This rotation occurred around a medial center, as indicated by a small amount of posterior translation of the medial condyle (maximum of 2.5mm and 6.4mm for lunging and squatting) versus the posterior translation of the lateral condyle (maximum of 12mm and 24.2mm for lunging and squatting). The contact forces mainly provided the guidance of the motion at the tibiofemoral articulating surfaces.The normalized root mean square error between outcomes of the virtual simulations and tests for the angle of internal-external rotation of the tibial insert was less than 8% for one cycle of lunging and squatting. These measures confirm the validity of the virtual simulation for future evaluations of the customized surface-guided TKRs.

Radiostereometric analysis of keeled versus pegged glenoid components in total shoulder arthroplasty: a randomized feasibility study

Background This study aimed to assess differences in the fixation and functional outcomes between pegged and keeled all-polyethylene glenoid components for standard total shoulder arthroplasty. Methods Patients were randomized to receive a keeled or pegged all-polyethylene glenoid component. We used model-based radiostereometric analysis (RSA) to assess glenoid fixation and subjective outcome measures to assess patient function. Follow-up examinations were completed at 6 weeks and 6, 12 and 24 months after surgery. Modifications to the RSA surgical, imaging and analytical techniques were required throughout the study to improve the viability of the data. Results Stymied enrolment resulted in only 16 patients being included in our analyses. The RSA data indicated statistically greater coronal plane migration in the keeled glenoid group than in the pegged group at 12 and 24 months. Functional outcome scores did not differ significantly between the groups at any follow-up. One patient with a keeled glenoid showed high component migration after 24 months and subsequently required revision surgery 7 years postoperatively. Conclusion Despite a small sample size, we found significant differences in migration between glenoid device designs. Although clinically these findings are not robust, we have shown the feasibility of RSA in total shoulder arthroplasty as well as the value of a high-precision metric to achieve objective results in a small group of patients.

Retrieval Analysis of Large-Head Modular Metal-on-Metal Hip Replacements of a Single Design

BACKGROUND There are limited publications examining modular metal-on-metal (MoM) total hip implants in which a comprehensive analysis of retrieved components is performed. This study examines 24 retrieved modular MoM implants from a single manufacturer and compares retrieval analytics; bearing surface damage, wear, and modular taper corrosion against patient, surgical and implant characteristics to elucidate significant associations. METHODS Clinical, patient, and surgical data were collected including age, body mass index, blood metal ion levels, and cup inclination. Damage assessment was performed visually in addition to surface profilometry. Acetabular liners and femoral heads were measured for volumetric wear. Femoral head taper bores were similarly measured for material removal due to corrosion and fretting. RESULTS Patients with MoM-related reasons for revision showed significantly higher levels of blood metal ion levels. Bearing wear was strongly associated with blood metal ion levels and was significantly increased in cups placed more vertically. Younger patients tended to have higher body mass indices as well as poorer cup placement. CONCLUSION This work details a broad range of analyses on a series of modular MoM total hip implants from a single manufacturer of which there are few published studies. Acetabular cup inclination angle was deemed a primary cause of revision surgery through increased MoM wear, high metal ion levels in the blood, and subsequent adverse local tissue reactions. Heavy patients can increase the surgical difficulty which was shown to be related to poor cup placement in this cohort.