Tsz Him Kwan

Valorization of industrial waste and by-product streams via fermentation for the production of chemicals and biopolymers

The transition from a fossil fuel-based economy to a bio-based economy necessitates the exploitation of synergies, scientific innovations and breakthroughs, and step changes in the infrastructure of chemical industry. Sustainable production of chemicals and biopolymers should be dependent entirely on renewable carbon. White biotechnology could provide the necessary tools for the evolution of microbial bioconversion into a key unit operation in future biorefineries. Waste and by-product streams from existing industrial sectors (e.g., food industry, pulp and paper industry, biodiesel and bioethanol production) could be used as renewable resources for both biorefinery development and production of nutrient-complete fermentation feedstocks. This review focuses on the potential of utilizing waste and by-product streams from current industrial activities for the production of chemicals and biopolymers via microbial bioconversion. The first part of this review presents the current status and prospects on fermentative production of important platform chemicals (i.e., selected C2-C6 metabolic products and single cell oil) and biopolymers (i.e., polyhydroxyalkanoates and bacterial cellulose). In the second part, the qualitative and quantitative characteristics of waste and by-product streams from existing industrial sectors are presented. In the third part, the techno-economic aspects of bioconversion processes are critically reviewed. Four case studies showing the potential of case-specific waste and by-product streams for the production of succinic acid and polyhydroxyalkanoates are presented. It is evident that fermentative production of chemicals and biopolymers via refining of waste and by-product streams is a highly important research area with significant prospects for industrial applications.

Fungal hydrolysis in submerged fermentation for food waste treatment and fermentation feedstock preparation

Potential of fungal hydrolysis in submerged fermentation by Aspergillus awamori and Aspergillus oryzae as a food waste treatment process and for preparation of fermentation feedstock has been investigated. By fungal hydrolysis, 80-90% of the initial amount of waste was reduced and degraded within 36-48 h into glucose, free amino nitrogen (FAN) and phosphate. Experiments revealed that 80-90% of starch can be converted into glucose and highest concentration of FAN obtained, when solid mashes of A. awamori and A. oryzae are successively added to fermentations at an interval of 24h. A maximal solid-to-liquid ratio of 43.2% (w/v) of food waste has been tested without a negative impact on releases of glucose, FAN and phosphate, and final concentrations of 143 g L(-1), 1.8 g L(-1) and 1.6 g L(-1) were obtained in the hydrolysate, respectively. Additionally, fungal hydrolysis as an alternative to conventional treatments for utilization of food waste is discussed.

Techno-economic analysis of a food waste valorization process via microalgae cultivation and co-production of plasticizer, lactic acid and animal feed from algal biomass and food waste

A techno-economic study of food waste valorization via fungal hydrolysis, microalgae cultivation and production of plasticizer, lactic acid and animal feed was simulated and evaluated by Super-Pro Designer®. A pilot-scale plant was designed with a capacity of 1 metric ton day(-1) of food waste with 20 years lifetime. Two scenarios were proposed with different products: Scenario (I) plasticizer & lactic acid, Scenario (II) plasticizer & animal feed. It was found that only Scenario I was economically feasible. The annual net profits, net present value, payback period and internal rate of return were US

Valorisation of food waste via fungal hydrolysis and lactic acid fermentation with Lactobacillus casei Shirota

422,699, US

Valorisation of food and beverage waste via saccharification for sugars recovery

3,028,000, 7.56 years and 18.98%, respectively. Scenario II was not economic viable due to a deficit of US

Techno-Economic Study and Environmental Assessment of Food Waste Based Biorefinery

42,632 per year. Sensitivity analysis showed that the price of lactic acid was the largest determinant of the profitability in Scenario I, while the impact of the variables was very close in Scenario II.

Current and future trends in food waste valorization for the production of chemicals, materials and fuels: a global perspective

Food waste recycling via fungal hydrolysis and lactic acid (LA) fermentation has been investigated. Hydrolysates derived from mixed food waste and bakery waste were rich in glucose (80.0-100.2gL(-1)), fructose (7.6gL(-1)) and free amino nitrogen (947-1081mgL(-1)). In the fermentation with Lactobacillus casei Shirota, 94.0gL(-1) and 82.6gL(-1) of LA were produced with productivity of 2.61gL(-1)h(-1) and 2.50gL(-1)h(-1) for mixed food waste and bakery waste hydrolysate, respectively. The yield was 0.94gg(-1) for both hydrolysates. Similar results were obtained using food waste powder hydrolysate, in which 90.1gL(-1) of LA was produced with a yield and productivity of 0.92gg(-1) and 2.50gL(-1)h(-1). The results demonstrate the feasibility of an efficient bioconversion of food waste to LA and a decentralized approach of food waste recycling in urban area.

Continuous ultrasonic-mediated solvent extraction of lactic acid from fermentation broths

Valorisation of mixed food and beverage (F&B) waste was studied for the recovery of sugars via saccharification. Glucoamylase and sucrase were employed to hydrolyse the starch and sucrose present in the mixed F&B waste because of the high cost-effectiveness for such recovery. The Michaelis-Menten kinetics model suggests that preservatives and additives in beverages did not inhibit glucoamylase and sucrase during saccharification. High levels of glucose (228.1 g L-1) and fructose (55.7 g L-1) were efficiently produced within 12 h at a solid-to-liquid ratio of 37.5% (w/v) in 2.5 L bioreactors. An overall conversion yield of 0.17 g sugars per g of mixed F&B waste was obtained in mass balance analysis. Lastly, possible industrial applications of the sugar-rich hydrolysate and by-products are discussed. This study is believed to cast insights into F&B waste recycling via biotechnology to produce high-value added products to promote the establishment of a circular bio-economy.

Bioconversion of beverage waste to high fructose syrup as a value-added product

Sustainability consists of three major components, namely economic, ecological and social impacts. The most important driver for food waste based biorefinery is whether the proposed design is profitable. The development of highly efficient and cost-effective biorefineries is a prerequisite for such a bio-based economy. There are many factors that influence the overall costs and returns of the food waste based biorefinery process, and affect the overall economic performance as well. In this chapter, the economic and environmental impacts of food waste based biorefinery is evaluated by using Techno-economic Study and Life Cycle Assessment (LCA) in terms of non-renewable energy use (NREU) and greenhouse gases (GHG) emission. Special focus on the economics of Green Chemistry, and the current status of LCA studies on succinic acid and thermochemical processes for biomass conversion to biofuels are covered.