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Mechanical, thermal, morphological properties and decay resistance of filled hazelnut husk polymer composites

Four different formulations of natural fiber-polymer composites were fabricated from mixtures of hazelnut (Corylus avellana) husk flour (HHF), polypropylene (PP) and high density polyethylene (HDPE). Variables examined included polymer and coupling agent types. All formulations were compression molded in a hot press for 3 minutes at 175 0C. The resulted specimens were tested for mechanical properties according to ASTM D-790 and ASTM D-638. In addition, scanning electron microscopy (SEM), thermogravimetry (TG) and Differential Scanning Calorimetry (DSC) analysis were performed to characterize rheological properties of the fabricated composite. Furthermore, decay tests were performed to determine degradation of hazelnut husk polymer matrices. Hazelnut husk polymer composites had high mechanical properties for the tested formulations. The thermal studies showed that incorporation of hazelnut husk into the polymer matrices used did not adversely affect the composite. The HDPE+50% wood + 3% MAPE (HHF2) formulation showed the highest natural durability with only 3,47% and 4,60% mass losses against Trametes versicolor and Postia plecenta, respectively, while Scots pine solid controls experienced around 32% mass loss under the same exposure condition.

Preparation and characterization of high-performance wood polymer nanocomposites using multi-walled carbon nanotubes:

Effect of industrial grade multi-walled carbon nanotubes on mechanical, decay, and thermal properties of wood polymer nanocomposites was investigated. To meet this objective, pine wood flour, polypropylene with and without coupling agent (maleic anhydride grafted polypropylene), and multi-walled carbon nanotube (0, 1, 3, 5 wt%) were compounded in a twin screw co-rotating extruder. The mass ratio of the wood flour to polypropylene was 50/50 (w/w) in all compounds. Test specimens were produced using injection molding machine from the pellets. The flexural and tensile properties, biological durability, and thermal analysis (thermogravimetric analysis and differential scanning calorimetry) of the nanocomposites were investigated. The flexural and tensile properties of the wood polymer nanocomposites increased with increasing content of the industrial grade multi-walled carbon nanotubes (from 1 to 5 wt%) and maleic anhydride grafted polypropylene (3 wt%). The mass loss rates of the wood polymer nanocomposites decreased with increasing amounts of the maleic anhydride grafted polypropylene and industrial grade multi-walled carbon nanotube. The differential scanning calorimetry analysis showed that the melt crystallization enthalpies of the wood polymer nanocomposites increased with increasing amount of the industrial grade multi-walled carbon nanotubes. The increase in the Tc indicated that the industrial grade multi-walled carbon nanotubes were the efficient nucleating agent for the wood polymer nanocomposites.

Insect damaged wood as a source of reinforcing filler for thermoplastic composites

In this study, wood polymer composites were manufactured using insect damaged Eastern Black Sea Fir (A. Nordmanniana) wood as filler. The effects of wood type (sound vs insect damaged) and presence of coupling agent (0% vs 3%) on the flexural, tensile, impact, thermal and morphological properties of the wood polymer composites were investigated. The mechanical property values of the wood polymer composites specimens decreased when insect damaged wood was used as filler than sound wood, except for the impact strength values. Flexural, tensile and impact strength values, insect damaged wood filled with coupling agent composites provided higher values compared to sound wood filled without coupling agent composites. However, addition of maleic anhydride-graftedpolyethylene coupling agent into polymeric matrix improved both sound and insect damaged filled composite properties. Thermogravimetric analysis analysis showed two main decomposition peaks for polymer composites. Compared to unfilled high-density polyethylene, addition of both sound and insect damaged wood reduced decomposition peak but increased the residue due to the charring of the wood. The results of differential scanning calorimeter analysis showed that addition of sound or insect damaged wood in polymer matrix increase the crystallinity compared the unfilled high-density polyethylene due to the nucleating effect of the filler. Among the composite maleic anhydride-graftedpolyethylene modified composites provided higher crystallinity than unmodified ones.

PHYSICAL, MECHANICAL AND THERMAL PROPERTIES OF WOOD/ ZEOLITE/PLASTIC HYBRID COMPOSITES

Effect of zeolite content on the physical, mechanical and thermal properties of wood plastic composites was investigated in this study. To meet this objective, pine wood flour (0, 10, 20, 30, 40, 50 wt%) with compatibilizing agent, zeolite (0, 10, 20, 30, 40, 50 wt%), and polypropylene were compounded in a twin screw co-rotating extruder. The mass ratio of the wood flour to polypropylene was 50/50 (w/w) in all compounds. Test specimens were produced using injection molding machine from the pellets. Physical and mechanical, and thermal (Thermogravimetry Analysis/Differential Scanning Calorimetry) properties of the wood plastic composites were determined. The water absorption and thickness swelling properties of wood plastic composites improved with increasing zeolite content. The flexural and tensile properties of the wood plastic composites decreased with increasing zeolite content. All the wood plastic composites provided the values of flexural strength (58,4-72,9 MPa) and flexural modulus (2718-5024 MPa) that were well over the requirement by the standard specified in ASTM D 6662. The mass loss rates values of wood plastic composites increased with increasing zeolite contents. The Differential Scanning Calorimetry analysis showed that the melt crystallization enthalpies and degree of crystallization of wood plastic composites decreased with increasing zeolite content. The decrease in the Tc and Xc indicated that zeolite was the poor nucleating agent for the wood plastic composites.

Potential use of cotton dust as filler in the production of thermoplastic composites

The effect of cotton dust as filler on the mechanical and thermal properties of polypropylene composites was investigated and the results were compared with the properties of wood plastic composites. Cotton dust was obtained from the dust filtration system located in a textile manufacturing unit. Different mixtures of cotton dust (30 to 60 wt%) or wood flour (30 to 60 wt%) were compounded with polypropylene with a coupling agent (maleic anhydride grafted polypropylene 3 wt%) in a twin-screw co-rotating extruder. The test specimens were produced by injection molding machine. The tensile strength and flexural modulus of the specimens improved with the increase in the filler content. There was no significant difference in the strength and modulus values between the cotton dust and wood flour filled composites. The highest thermal stability was found to be in the composites produced with 40 wt% of cotton dust according to the results of differential scanning calorimetry analysis. Based on the findings obtained from the present study, the optimum mechanical and thermal properties for the filled polypropylene composites were found to be a 50/50/3 formulation of cotton dust, polypropylene, and maleic anhydride grafted polypropylene, respectively.