Ulrike I. Kramm

Cross-Laboratory Experimental Study of Non-Noble-Metal Electrocatalysts for the Oxygen Reduction Reaction

Nine non-noble-metal catalysts (NNMCs) from five different laboratories were investigated for the catalysis of O(2) electroreduction in an acidic medium. The catalyst precursors were synthesized by wet impregnation, planetary ball milling, a foaming-agent technique, or a templating method. All catalyst precursors were subjected to one or more heat treatments at 700-1050 degrees C in an inert or reactive atmosphere. These catalysts underwent an identical set of electrochemical characterizations, including rotating-disk-electrode and polymer-electrolyte membrane fuel cell (PEMFC) tests and voltammetry under N(2). Ex situ characterization was comprised of X-ray photoelectron spectroscopy, neutron activation analysis, scanning electron microscopy, and N(2) adsorption and its analysis with an advanced model for carbonaceous powders. In PEMFC, several NNMCs display mass activities of 10-20 A g(-1) at 0.8 V versus a reversible hydrogen electrode, and one shows 80 A g(-1). The latter value corresponds to a volumetric activity of 19 A cm(-3) under reference conditions and represents one-seventh of the target defined by the U.S. Department of Energy for 2010 (130 A cm(-3)). The activity of all NNMCs is mainly governed by the microporous surface area, and active sites seem to be hosted in pore sizes of 5-15 A. The nitrogen and metal (iron or cobalt) seem to be present in sufficient amounts in the NNMCs and do not limit activity. The paper discusses probable directions for synthesizing more active NNMCs. This could be achieved through multiple pyrolysis steps, ball-milling steps, and control of the powder morphology by the addition of foaming agents and/or sulfur.

Structure of the catalytic sites in Fe/N/C-catalysts for O2-reduction in PEM fuel cells

Fe-based catalytic sites for the reduction of oxygen in acidic medium have been identified by (57)Fe Mössbauer spectroscopy of Fe/N/C catalysts containing 0.03 to 1.55 wt% Fe, which were prepared by impregnation of iron acetate on carbon black followed by heat-treatment in NH(3) at 950 °C. Four different Fe-species were detected at all iron concentrations: three doublets assigned to molecular FeN(4)-like sites with their ferrous ions in a low (D1), intermediate (D2) or high (D3) spin state, and two other doublets assigned to a single Fe-species (D4 and D5) consisting of surface oxidized nitride nanoparticles (Fe(x)N, with x≤ 2.1). A fifth Fe-species appears only in those catalysts with Fe-contents ≥0.27 wt%. It is characterized by a very broad singlet, which has been assigned to incomplete FeN(4)-like sites that quickly dissolve in contact with an acid. Among the five Fe-species identified in these catalysts, only D1 and D3 display catalytic activity for the oxygen reduction reaction (ORR) in the acid medium, with D3 featuring a composite structure with a protonated neighbour basic nitrogen and being by far the most active species, with an estimated turn over frequency for the ORR of 11.4 e(-) per site per s at 0.8 V vs. RHE. Moreover, all D1 sites and between 1/2 and 2/3 of the D3 sites are acid-resistant. A scheme for the mechanism of site formation upon heat-treatment is also proposed. This identification of the ORR-active sites in these catalysts is of crucial importance to design strategies to improve the catalytic activity and stability of these materials.

Correlations between mass activity and physicochemical properties of Fe/N/C catalysts for the ORR in PEM fuel cell via 57Fe Mössbauer spectroscopy and other techniques.

The aim of this work is to clarify the origin of the enhanced PEM-FC performance of catalysts prepared by the procedures described in Science 2009, 324, 71 and Nat. Commun. 2011, 2, 416. Catalysts were characterized after a first heat treatment in argon at 1050 °C (Ar) and a second heat treatment in ammonia at 950 °C (Ar + NH3). For the NC catalysts a variation of the nitrogen precursor was also implemented. (57)Fe Mössbauer spectroscopy, X-ray photoelectron spectroscopy, neutron activation analysis, and N2 sorption measurements were used to characterize all catalysts. The results were correlated to the mass activity of these catalysts measured at 0.8 V in H2/O2 PEM-FC. It was found that all catalysts contain the same FeN4-like species already found in INRS Standard (Phys. Chem. Chem. Phys. 2012, 14, 11673). Among all FeN4-like species, only D1 sites, assigned to FeN4/C, and D3, assigned to N-FeN2+2 /C sites, were active for the oxygen reduction reaction (ORR). The difference between INRS Standard and the new catalysts is simply that there are many more D1 and D3 sites available in the new catalysts. All (Ar + NH3)-type catalysts have a much larger porosity than Ar-type catalysts, while the maximum number of their active sites is only slightly larger after a second heat treatment in NH3. The large difference in activity between the Ar-type catalysts and the Ar + NH3 ones stems from the availability of the sites to perform ORR, as many sites of the Ar-type catalysts are secluded in the material, while they are available at the surface of the Ar + NH3-type catalysts.

Unveiling N-protonation and anion-binding effects on Fe/N/C-catalysts for O2 reduction in PEM fuel cells

The high cost of proton-exchange-membrane fuel cells would be considerably reduced if platinumbased catalysts were replaced by iron-based substitutes, which have recently demonstrated comparable activity for oxygen reduction, but whose cause of activity decay in acidic medium has been elusive. Here, we reveal that the activity of Fe/N/C-catalysts prepared through a pyrolysis in NH3 is mostly imparted by acid-resistant FeN4-sites whose turnover frequency for the O2 reduction can be regulated by fine chemical changes of the catalyst surface. We show that surface N-groups protonate at pH 1 and subsequently bind anions. This results in decreased activity for the O2 reduction. The anions can be removed chemically or thermally, which restores the activity of acid-resistant FeN4-sites. These results are interpreted as an increased turnover frequency of FeN4-sites when specific surface N-groups protonate. These unprecedented findings provide new perspective for stabilizing the most active Fe/N/C-catalysts known to date.

On an Easy Way To Prepare Metal–Nitrogen Doped Carbon with Exclusive Presence of MeN4-type Sites Active for the ORR

Today, most metal and nitrogen doped carbon catalysts for ORR reveal a heterogeneous composition. This can be reasoned by a nonoptimized precursor composition and various steps in the preparation process to get the required active material. The significant presence of inorganic metal species interferes with the assignment of descriptors related to the ORR activity and stability. In this work we present a simple and feasible way to reduce the contribution of inorganic metal species in some cases even down to zero. Such catalysts reveal the desired homogeneous composition of MeN4 (Me = metal) sites in the carbon that is accompanied by a significant enhancement in ORR activity. Among the work of other international groups, our iron-based catalyst comprises the highest density of FeN4 sites ever reported without interference of inorganic metal sites.

Quantifying the density and utilization of active sites in non-precious metal oxygen electroreduction catalysts

Carbon materials doped with transition metal and nitrogen are highly active, non-precious metal catalysts for the electrochemical conversion of molecular oxygen in fuel cells, metal air batteries, and electrolytic processes. However, accurate measurement of their intrinsic turn-over frequency and active-site density based on metal centres in bulk and surface has remained difficult to date, which has hampered a more rational catalyst design. Here we report a successful quantification of bulk and surface-based active-site density and associated turn-over frequency values of mono- and bimetallic Fe/N-doped carbons using a combination of chemisorption, desorption and 57Fe Mössbauer spectroscopy techniques. Our general approach yields an experimental descriptor for the intrinsic activity and the active-site utilization, aiding in the catalyst development process and enabling a previously unachieved level of understanding of reactivity trends owing to a deconvolution of site density and intrinsic activity.

Influence of Sulfur on the Pyrolysis of CoTMPP as Electrocatalyst for the Oxygen Reduction Reaction

This work presents the preparation and investigation of pyrolyzed cobalt-tetramethoxyphenylporphyrin (CoTMPP) supported by iron oxalate with and without sulfur as electrocatalysts for the oxygen reduction reaction (ORR) in acid media. A preparation method which needs no addition of carbon supports allows the structural investigation of the pyrolysis products by X-ray photoemission spectroscopy, Raman spectroscopy, and X-ray diffractometry without any interferences of a carbon support. Already with low metal loading, rotating ring disk electrode measurements reveal the high ORR activity and enhanced selectivity which are apparently caused by an increased number of catalytic centers and higher efficient ones due to a well developed porosity and a suitable molecular structure of the formed carbon. A thermogravimetric investigation of the pyrolysis process shows that the addition of sulfur to the precursor influences the carbonization of the porphyrin in a favorable way. It has been found that extended graphene layers present a particularly suitable matrix for highly active catalytic centers.

Effect of iron-carbide formation on the number of active sites in Fe–N–C catalysts for the oxygen reduction reaction in acidic media

In this work Fe–N–C catalysts were prepared by the oxalate-supported pyrolysis of FeTMPPCl or H2TMPP either in the presence or absence of sulfur. The well-known enhancing effect of sulfur-addition on the oxygen reduction activity was confirmed for these porphyrin precursors. The pyrolysis process was monitored in situ by high-temperature X-ray diffraction under synchrotron radiation (HT-XRD) and thermogravimetry coupled with mass-spectroscopy (TG-MS). It was found that the beneficial effect of sulfur could be attributed to the prevention of iron-carbide formation during the heat-treatment process. In the case of pyrolysis of the sulfur-free precursors an excessive iron-carbide formation leads to disintegration of FeN4-centers, hence limiting the number of ORR active sites on the final catalyst. Physical characterization of the catalysts by bulk elemental analysis, X-ray diffraction (XRD), Raman and 57Fe Mosbauer spectroscopy confirmed the outcome from HT-XRD and TG-MS. It could be shown that the avoidance of carbide formation during pyrolysis represents a promising way to enhance the density of ORR active sites on those catalysts. This can be done either by sulfur-addition or the performance of an intermediate acid leaching. As iron carbide is often found as a by-product in the preparation of Fe–N–C catalysts this work gives some general strategies for enhancing the density of active sites enabling higher current densities.

Bimetallic porous porphyrin polymer-derived non-precious metal electrocatalysts for oxygen reduction reactions

The development of efficient and stable electrocatalysts on the basis of non-precious metals (Co, Fe) is considered as one of the most promising routes to replace expensive and susceptible platinum as the oxygen reduction reaction (ORR) catalyst. Here we report a synthetic strategy for the precursor controlled, template-free preparation of novel mono- (Fe; Co) and bimetallic (Fe/Co) nitrogen-doped porous carbons and their electrocatalytic performance towards the ORR. The precursors are composed of metal–porphyrin based conjugated microporous polymers (M-CMPs with M = Fe; Co; Fe/Co) derived from polymerization of metalloporphyrins by the Suzuki polycondensation reaction, which enables the synthesis of bimetallic polymers with alternating metal–porphyrin units for the preparation of carbon-based catalysts with homogenously distributed CoN4 and FeN4 centres. Subsequent pyrolysis of the networks reveals the key role of pre-morphology and network composition on the active sites. 57Fe-Mossbauer spectroscopy was conducted on iron catalysts (Fe; Fe/Co) to determine the coordination of Fe within the N-doped carbon matrix and the catalytic activity-enhancing shift in electron density. In acidic media the bimetallic catalyst demonstrates a synergetic effect for cobalt and iron active sites, mainly through a 4-electron transfer process, achieving an onset potential of 0.88 V (versus a reversible hydrogen electrode) and a half-wave potential of 0.78 V, which is only 0.06 V less than that of the state-of-the-art Pt/C catalyst.

Analyzing Structural Changes of Fe-N-C Cathode Catalysts in PEM Fuel Cell by Moßbauer Spectroscopy of Complete Membrane Electrode Assemblies.

The applicability of analyzing by Mößbauer spectroscopy the structural changes of Fe-N-C catalysts that have been tested at the cathode of membrane electrode assemblies in proton exchange membrane (PEM) fuel cells is demonstrated. The Mößbauer characterization of powders of the same catalysts was recently described in our previous publication. A possible change of the iron species upon testing in fuel cell was investigated here by Mößbauer spectroscopy, energy-dispersive X-ray cross-sectional imaging, and neutron activation analysis. Our results show that the absorption probability of γ rays by the iron nuclei in Fe-N-C is strongly affected by the presence of Nafion and water content. A detailed investigation of the effect of an oxidizing treatment (1.2 V) of the non-noble cathode in PEM fuel cell indicates that the observed activity decay is mainly attributable to carbon oxidation causing a leaching of active iron sites hosted in the carbon matrix.