Vandad-Julien Rohani

Three-Dimensional Unsteady MHD Modeling of a Low-Current High-Voltage Nontransferred DC Plasma Torch Operating With Air

We present, in this paper, the MHD modeling of a dc plasma torch operating with air under very peculiar high-voltage low-current conditions. The model developed is 3-D, is time dependent, and assumes local thermodynamic equilibrium (LTE). The study has been carried out considering an axial injection of air with flow rates varying in the range of 0.16-0.5 g/s and currents varying in the range of 300-600 mA. The numerical modeling has been developed using Code_Saturne, a computational fluid dynamics software developed by EDF R&D which is based on colocated finite volume. After a detailed description of the model, the results are presented, analyzed, and discussed. The influence of current and that of air flow rate over the arc characteristics are studied in terms of temperature, velocity, electrical potential, Joule heating, and arc root motion. Regarding numerical issues, the MHD modeling of low-current high-voltage arc discharge is particularly tricky since, below 1 A, the self-induced magnetic field becomes negligible and the convection effects induce a highly irregular and unstable motion of the arc column. However, despite these difficulties, the numerical model has been successfully implemented. Numerical results have shown good correlation and good trends with experimental ones despite a discrepancy which is probably due to the LTE assumption. The model gave fruitful and significant information on parameters that could hardly be obtained experimentally. This preliminary work is likely to open the way toward a better understanding of low-current arc discharges, which technologies are currently encountering an important development in many application fields.

Unsteady state analysis of free-burning arcs in a 3-Phase AC plasma torch: comparison between parallel and coplanar electrode configurations

An MHD model with parallel electrode configuration was developed to determine the influence of the electrode configuration on 3-Phase arc discharge behavior. The results obtained with this model were compared to previous results obtained with coplanar graphite electrode configuration. Results show a different arc behavior in both cases. In a parallel electrode configuration, the arcs are not confined within the inter-electrode gap as in coplanar electrode configuration. These results were compared to the arc behavior observed with a high-speed video-camera in a nitrogen atmosphere with a high correlation. The influence of frequency and current was also investigated. By adjusting the electrode configuration, the arc elongation and the dissipated power could be controlled. According to the application, such as plasma-assisted combustion, plasma gasification, plasma spray or for different plasma gases, the electrode configuration could play a key role to improve the discharge or operation. This study gives us a better understanding of 3-Phase AC arc plasma discharge.

3-D Flow Modeling of a Three-Phase AC Plasma Torch Working With Air Using a Stationary Source Domain With Gas Radiation

This computational fluid dynamics work is dedicated to the study of heat and mass transfer in a new 100-kW three-phase ac/50 Hz plasma torch operating with air. The transient behavior of the arc is simplified using time-averaged heat and momentum source inputs in a stationary source volume whose form was chosen according to the results from a separate magnetohydrodynamic calculation. A parametric study of source volume and momentum intensity is conducted and shows a little influence on the overall temperature and velocity fields. Radiation from gas and walls is taken into account using the discrete ordinate model. Air radiation data consider both atomic and molecular contributions in the temperature range between 300 and 30 000 K and for the wavelengths from 0.209 μm to the far infrared. The results show a huge impact of radiation on wall temperature and heat losses. Two different methods, Planck and Rosseland, are used for the calculation of mean absorption coefficients. Although Plancks average is recommended in this case, the absolute temperature difference between both averages is below 13%. Finally, this paper allows checking that the temperature of different components of plasma torch remains below the physical limits of the selected materials.

Influence of temperature and pressure on carbon black size distribution during allothermal cracking of methane

abstract Allothermal cracking of methane is a suitable and eco-friendly way to simultaneously produce hydrogen and carbon black. The economic viability of the process relies on the ability to produce carbon black having well-defined characteristics, particularly concerning the particle size. A model for the study of the carbon particle size distribution during thermal cracking of methane has been developed. The model takes into account: heat transfer by conduction, convection, particle and gas radiation, homogenous and heterogenous reactions of methane dissociation, nucleation, and growth of solid carbon particle formed. The model alleges nanoparticles are in thermal equilibrium and do not impact the flow. A parametric study is made on operating pressure and temperature. As a result, the increase of the pressure and temperature increases the yield of thermal methane cracking. Moreover, results show a particle size distribution becoming narrower with increasing temperature and/or pressure. In these conditions, the particles population tends to be monodispersed. Copyright

Development of a 100 kW plasma torch for plasma assisted combustion of low heating value fuels

Most thermal power plants need an auxiliary power source to (i) heat-up the boiler during start up phases before reaching autonomy power and (ii) sustain combustion at low load. This supplementary power is commonly provided with high LHV fossil fuel burners which increases operational expenses and disables the use of anti-pollutant filters. A Promising alternative is under development and consists in high temperature plasma assisted AC electro-burners. In this paper, the development of a new 100 kW three phase plasma torch with graphite electrodes is detailed. This plasma torch is working at atmospheric pressure with air as plasma gas and has three-phase power supply and working at 680 Hz. The nominal air flow rate is 60 Nm3.h−1 and the outlet gas temperature is above 2 500 K. At the beginning, graphite electrodes erosion by oxidizing medium was studied and controlling parameters were identified through parametric set of experiments and tuned for optimal electrodes life time. Then, a new 3-phase plasma torch design was modelled and simulated on ANSYS platform. The characteristics of the plasma flow and its interaction with the environing elements of the torch are detailed hereafter.

Analytical Solution for the Electric Arc dynamics and Heat Transfer when Exposed to a Magnetic Cross-Field

The motion of the gliding electric arc under the effect of magnetic field is investigated. When the arc is exposed to a magnetic field, a gas flow is generated perpendicularly across its section. Consequently, the arc moves at a relative velocity that corresponds to the velocity of the temperature distribution through the arc. The resulting relative velocity gives rise to heat convection which has great impact on the arc motion. A practical analytical solution is derived using MGD (magneto gas dynamic) equations in order to investigate the heat transfer occurring in the arc and its vicinity and to estimate the magnitude of its velocity.

A simplified model for the determination of current-voltage characteristics of a high pressure hydrogen plasma arc

This paper focuses on the modeling of a hydrogen arc column at very high pressure (20 bar). The problem is solved from Elenbaas-Heller equation where the radiation is carefully considered with the net emission coefficient. The absorption spectrum requires the integration of background continuum, molecular bands, and line spectra. This work directly aims to predict the electric current-voltage characteristics which is key for the design of new processes. We propose also a new analytic solution which generalizes the channel model of electric arc to the case when the volume radiation makes a significant contribution to the energy balance. The presented formalism allows a better determination of the plasma thickness parameter Rp for net emission coefficient method in cylindrical arcs and gives satisfactory results in comparison to earlier experimental works on high pressure hydrogen plasma.