Ville Saarimaa

Dissolution-Induced Nanowire Synthesis on Hot-Dip Galvanized Surface in Supercritical Carbon Dioxide

In this study, we demonstrate a rapid treatment method for producing a needle-like nanowire structure on a hot-dip galvanized sheet at a temperature of 50 °C. The processing method involved only supercritical carbon dioxide and water to induce a reaction on the zinc surface, which resulted in growth of zinc hydroxycarbonate nanowires into flower-like shapes. This artificial patina nanostructure predicts high surface area and offers interesting opportunities for its use in industrial high-end applications. The nanowires can significantly improve paint adhesion and promote electrochemical stability for organic coatings, or be converted to ZnO nanostructures by calcining to be used in various semiconductor applications.

Synthesis of ZnO nanowires with supercritical carbon dioxide and post heat treatment

Zinc oxide (ZnO) nanowires are used in applications such as gas sensors and solar cells. This work presents a novel synthesis route for ZnO nanowires using supercritical carbon dioxide (scCO2) and post heat treatment. The method used scCO2 and a precursor solution as reactants to form nanowires on a galvanized surface. After the scCO2 treatment, the substrate was heat-treated. The surfaces were characterized with SEM, TEM, EDS, FTIR, XRD and optical spectroscopy. The FTIR results showed that the surface structure had changed from zinc hydroxycarbonate to ZnO during the heat treatment. The nanowires were slightly bent due to the heat treatment according to the SEM images. The presence of ZnO was further confirmed with XRD. The bandgap of the structure was determined by reflectance measurements and showed a value of 3.23 eV. The synthesis method presented in this study offers a unique approach into the formation of ZnO nanowires in a facile, rapid and environmentally friendly process.

Tailoring of Versatile Surface Morphologies on Hot Dip Galvanized Steel in Wet CO2: Aspects on Formation, Barrier Properties, and Utilization as a Substrate for Coatings

Zinc carbonate and a mixed-phase zinc carbonate were precipitated selectively on hot dip galvanized steel in the presence of CO2 and water. The zinc carbonate was precipitated as a uniform layer with cubic superficial appearance, while the mixed-phase zinc carbonate was precipitated as nanowires. The distinct structures could be formed separately or as a dual structure with nanowires on the outermost surface. The barrier properties were improved by the both patina forms; a significant increase in surface hydrophobicity was obtained. The dual patina structure was successfully coated with an organic coating, and the intact wet CO2-induced patina with both structures was confirmed within the coating. The formed carbonates can be further converted to zinc oxide by calcination, preserving the delicate structures, which opens a wide range of potential applications for the nanostructured ZnO in a variety of future electronic and optoelectronic devices.