Vincent S. D. Voet

Poly(vinylidene fluoride)/nickel nanocomposites from semicrystalline block copolymer precursors

The fabrication of nanoporous poly(vinylidene fluoride) (PVDF) and PVDF/nickel nanocomposites from semicrystalline block copolymer precursors is reported. Polystyrene-block-poly(vinylidene fluoride)-block-polystyrene (PS-b-PVDF-b-PS) is prepared through functional benzoyl peroxide initiated polymerization of VDF, followed by atom transfer radical polymerization (ATRP) of styrene. The crystallization of PVDF plays a dominant role in the formation of the block copolymer structure, resulting in a spherulitic superstructure with an internal crystalline-amorphous lamellar nanostructure. The block copolymer promotes the formation of the ferroelectric β-polymorph of PVDF. Selective etching of the amorphous regions with nitric acid leads to nanoporous PVDF, which functions as a template for the generation of PVDF/Ni nanocomposites. The lamellar nanostructure and the β-crystalline phase are conserved during the etching procedure and electroless nickel deposition.

Block copolymer route towards poly(vinylidene fluoride)/poly(methacrylic acid)/nickel nanocomposites

PVDF-based block copolymers have been employed as precursors for the construction of PVDF/PMAA/Ni nanocomposites. New poly(tert-butyl methacrylate)-block-poly(vinylidene fluoride)-block-poly(tert-butyl methacrylate) (PtBMA-b-PVDF-b-PtBMA) triblock copolymers were synthesized via atom transfer radical polymerization (ATRP) of tBMA from chlorine-terminated PVDF macroinitiators. The alternating crystalline–amorphous lamellar nanostructure and the spherulitic microstructure indicate the dominant role of crystallization of the PVDF segments during structure formation. The polar β-crystalline phase of PVDF has been detected within the block copolymer films. Hydrolysis of the tBMA segments and subsequent backfilling of the remaining polymer template with nickel through electroless metal deposition generated PVDF/PMAA/Ni nanocomposites. The β-polymorph was preserved during hydrolysis and electroless plating, as well as the lamellar morphology.

Double-crystalline PLLA-b-PVDF-b-PLLA triblock copolymers : preparation and crystallization

Double-crystalline poly(L-lactide)-block-poly(vinylidene fluoride)-block-poly(L-lactide) (PLLA-b-PVDF-b-PLLA) triblock copolymers were successfully synthesized through ring opening polymerization of L-lactide and benzoyl peroxide initiated polymerization of vinylidene fluoride, followed by copper(I)-catalyzed azide–alkyne coupling of the functionalized PLLA and PVDF. Three triblock copolymers with different block ratios were prepared via this synthetic approach. The block copolymers were miscible in the melt, and an alternating crystalline lamellar nanostructure was formed upon crystallization from the homogeneous melt. Crystallization behavior of the PLLA component depends strongly on the block composition. The crystallization temperature of the lower temperature crystallizing PLLA block increased considerably with respect to its parent homopolymer for rather symmetric block copolymers, indicating a strong nucleation effect, while on the other hand asymmetric block copolymers with low PLLA content demonstrated a large decrease of crystallization temperature, due to a fractionated crystallization process. A confined crystallization mechanism for the PLLA blocks was suggested, indicated by the low degree of crystallization compared to the respective homopolymers, and confirmed by microstructure analysis performed during isothermal crystallization. Contrary to PLLA, crystallization of the higher temperature crystallizing PVDF component within the block copolymer was not influenced by the block composition and similar crystallization behavior was observed with respect to PVDF homopolymers.

Bioinspired Synthesis of Well-Ordered Layered Organic–Inorganic Nanohybrids: Mimicking the Natural Processing of Nacre by Mineralization of Block Copolymer Templates

The unique mechanical performance of nacre, the pearly internal layer of shells, is highly dependent on its complex morphology. Inspired by the structure of nacre, the fabrication of well-ordered layered inorganic-organic nanohybrids is presented herein. This biomimetic approach includes the use of a block copolymer template, consisting of hydrophobic poly(vinylidene fluoride) (PVDF) lamellae covered with hydrophilic poly(methacrylic acid) (PMAA), to direct silica (SiO2 ) mineralization. The resulting PVDF/PMAA/SiO2 nanohybrid material resembles biogenic nacre with respect to its well-ordered and layered nanostructure, alternating organic-inorganic phases, macromolecular template, and mild processing conditions.

Gyroid Nickel Nanostructures from Diblock Copolymer Supramolecules

Nanoporous metal foams possess a unique combination of properties - they are catalytically active, thermally and electrically conductive, and furthermore, have high porosity, high surface-to-volume and strength-to-weight ratio. Unfortunately, common approaches for preparation of metallic nanostructures render materials with highly disordered architecture, which might have an adverse effect on their mechanical properties. Block copolymers have the ability to self-assemble into ordered nanostructures and can be applied as templates for the preparation of well-ordered metal nanofoams. Here we describe the application of a block copolymer-based supramolecular complex - polystyrene-block-poly(4-vinylpyridine)(pentadecylphenol) PS-b-P4VP(PDP) - as a precursor for well-ordered nickel nanofoam. The supramolecular complexes exhibit a phase behavior similar to conventional block copolymers and can self-assemble into the bicontinuous gyroid morphology with two PS networks placed in a P4VP(PDP) matrix. PDP can be dissolved in ethanol leading to the formation of a porous structure that can be backfilled with metal. Using electroless plating technique, nickel can be inserted into the templates channels. Finally, the remaining polymer can be removed via pyrolysis from the polymer/inorganic nanohybrid resulting in nanoporous nickel foam with inverse gyroid morphology.

Stereolithographic 3D Printing with Renewable Acrylates

The accessibility of cost-competitive renewable materials and their application in additive manufacturing is essential for an efficient biobased economy. We demonstrate the rapid prototyping of sustainable resins using a stereolithographic 3D printer. Resin formulation takes place by straightforward mixing of biobased acrylate monomers and oligomers with a photoinitiatior and optical absorber. Resin viscosity is controlled by the monomer to oligomer ratio and is determined as a function of shear rate by a rheometer with parallel plate geometry. A stereolithographic apparatus charged with the biobased resins is employed to produce complex shaped prototypes with high accuracy. The products require a post-treatment, including alcohol rinsing and UV irradiation, to ensure complete curing. The high feature resolution and excellent surface finishing of the prototypes is revealed by scanning electron microscopy.