Vitoldas Vaitkevičius

Effects of ultrasonic treatment on zeolite NaA synthesized from by-product silica.

The synthesis of zeolite NaA from silica by-product was carried out in the presence of 20 kHz ultrasound at room temperature. Zeolites obtained in this type of synthesis were compared to zeolites obtained by performing conventional static syntheses under similar conditions. The sonication effects on zeolite NaA synthesis were characterized by phase identification, crystallinity etc. The effects of different parameters such as crystallization time and initial materials preparation methods on the crystallinity and morphology of the synthesized zeolites were investigated. The final products were characterized by XRD and FT-IR. It was possible to obtain crystalline zeolite NaA from by-product silica in the presence of ultrasound.

Utilization of by-product waste silica in concrete - based materials

The usage of waste silica from AlF 3 production is limited due to admixtures of fluoride in its composition. The negative effect of admixtures was eliminated by thermally activating this silica gel. After thermal activation the mineralogical composition of silica gel changes. Fluorine is binding in low-reactive compounds, which insignificant effect on the cement hydration process. The possibilities of using waste by-product silica in hardened cement paste were investigated. Silica gel could be used as additive of the hardened cement paste after thermal activation (1 hour at 800 °C temperature). It was discovered that the optimum content of thermally activated technogenic silica gel additive under the conditions explored was up to 10% of the total quantity of the cement. After 28 days of hardening, the strength of hardened cement paste increased 7 MPa when the quantity of the additive was – 10% of the total weight when compared to the strength qualities of the samples with no additives used.

COMPLEX ADMIXTURES FOR HIGH-STRENGTH CONCRETE

Abstract The influence of naphthalene formaldehyde superplasticizers (NFS), lignosulfonate plasticizers (LSP) and silica fume on cement paste properties and complex usage of these admixtures for high-strength concrete production are investigated in this research. These admixtures influence the cement hydration products morphology and properties of hardened cement paste. The degree of cement hydration and Ca(OH)2 content in hardened cement paste were determined for analysis of cement hydration process with admixtures. Mechanical properties and porosity of hardened cement paste with the admixtures were tested. Optimal dosages of plasticizing admixtures and silica fume were estimated and the most efficient method of silica fume adding to concrete mixture was proposed. The results of investigation have been used for high-strength concrete production.

Research of UHPC properties prepared with industrial mixer

Ultra-high performance concrete (UHPC) mixture with advanced mechanical and durability properties was created using decent Zyklos ZZ50HE mixer. Zyklos ZZ50HE rotating pan mixer is similar to mixer which has common concrete plants. In experiment UHPC was prepared with Zyklos ZZ50HE mixer and thereafter best composition was selected and prepared with industrial HPGM 1125 mixer. Experiment results revealed that UHPC with W/C=0.29 and advanced mechanical and durability properties can be prepared. In experiment tremendous amount of micro steel fibres (up to 147 kg/m3) were incorporated in UHPC. Concrete with excellent salt scaling resistance and great mechanical properties was obtained. Compressive strength was increased about 30 % from 116 MPa to 150 MPa and flexural strength was increased about 5 times from 6.7 to 36.2 MPa. Salt-scaling resistance at 40 cycles in 3 % NaCl solution varied from 0.006 kg/m2 to 0.197 kg/m2. There were a few attempts to create UHPC and UHPFRC with decent technology, however, unsuccessfully till now. In the world practice this new material is currently used in the construction of bridges and viaducts.