Wadie F. Gohara

Experimental approach and techniques for the evaluation of wet flue gas desulfurization scrubber fluid mechanics

Abstract The fluid mechanics within wet flue gas desulfurization (FGD) scrubbers involve several complex two-phase gas/liquid interactions. The fluid flow directly affects scrubber pressure drop, mist eliminator water removal, and the SO 2 mass transfer/chemical reaction process. Current industrial efforts to develop cost-effective high-efficiency wet FGD scrubbers are focusing, in part, on optimizing the fluid mechanics. The development of an experimental approach and test facility for understanding and optimizing wet scrubber flow characteristics is discussed in this paper. Specifically, scaling procedures for downsizing a wet scrubber for the laboratory environment with field data comparisons are summarized. Furthermore, experimental techniques for the measurement of wet scrubber flow distribution, pressure drop, spray nozzle droplet size characteristics and wet scrubber liquid-to-gas ratio are discussed. Finally, the characteristics and capabilities of a new hydraulic test facility for wet FGD scrubbers are presented.