Weiyi Li

Measurement of bandgap energies in low-k organosilicates

In this work, experimental measurements of the electronic band gap of low-k organosilicate dielectrics will be presented and discussed. The measurement of bandgap energies of organosilicates will be made by examining the onset of inelastic energy loss in core-level atomic spectra using X-ray photoelectron spectroscopy. This energy serves as a reference point from which many other facets of the material can be understood, such as the location and presence of defect states in the bulk or at the interface. A comparison with other measurement techniques reported in the literature is presented.

Influence of porosity on electrical properties of low-k dielectrics irradiated with vacuum-ultraviolet radiation

During plasma processing, low-k dielectrics are exposed to high levels of vacuum ultraviolet (VUV) radiation emitted from the plasma. The porous structure of these materials makes them more sensitive to modification because of their low density and consequently deep penetration of active species into the film. Here, we investigate the changes to electrical properties of porous low-k dielectrics as a function of porosity after VUV irradiation. Organosilicate low-k films of porosities between 30% and 50% were exposed to synchrotron VUV radiation at 8 eV with a fluence of approximately 5 × 1014 photons/cm2. Capacitance-voltage measurements showed an increase in the dielectric constant along with a flat-band voltage shift. FTIR results show methyl depletion as well as water uptake after VUV treatment. These show that deterioration of the electrical properties after VUV exposure and the degree of damage are found to be higher for the more porous films.

Extrinsic time-dependent dielectric breakdown of low-k organosilicate thin films from vacuum-ultraviolet irradiation

In this work, the effect of vacuum ultraviolet (VUV) photon irradiation on the time-dependent dielectric breakdown (TDDB) of low-k organosilicate thin films was investigated, with particular emphasis on extrinsic TDDB (includes Cu migration effects). State-of-the-art low-k a-SiOC:H thin films were utilized because of their relevance as both an interlayer dielectric and as a candidate Cu capping-layer material. Synchrotron radiation was used to mimic VUV photon irradiation from processing plasmas without the presence of charged particles. TDDB characteristic lifetimes of the low-k a-SiOC:H dielectrics, before and after VUV photon exposure, were measured based on a Ti/a-SiOC:H/Cu metal-insulator-metal structure. The deterioration of extrinsic TDDB was observed in the film after exposure to VUV photons with 9 eV energy. The most notable degradation of the dielectric characteristic lifetime was found when the Cu electrode was used as an anode in the sample after 9.0 eV VUV photon exposure (photon fluence is 4...

Effects of cesium ion-implantation on mechanical and electrical properties of organosilicate low-k films

The effects of cesium (Cs) ion-implantation on uncured plasma-enhanced chemical-vapor-deposited organosilicate low dielectric constant (low-k) (SiCOH) films have been investigated and compared with an ultraviolet (UV) cured film. The mechanical properties, including the elastic modulus and hardness, of the SiCOH low-k films are improved by up to 30% with Cs implantation, and further up to 52% after annealing at 400 °C in a N2 ambient for 1 h. These improvements are either comparable to or better than the effects of UV-curing. They are attributed to an enhancement of the Si-O-Si network structure. The k-value of the SiCOH films increased slightly after Cs implantation, and increased further after annealing. These increases are attributed to two carbon-loss mechanisms, i.e., the carbon loss due to Si-CH3 bond breakage from implanted Cs ions, and the carbon loss due to oxidation during the annealing. The time-zero dielectric breakdown strength was improved after the Cs implantation and the annealing, and was...

Nonthermal combined ultraviolet and vacuum-ultraviolet curing process for organosilicate dielectrics

Porous SiCOH films are of great interest in semiconductor fabrication due to their low-dielectric constant properties. Post-deposition treatments using ultraviolet (UV) light on organosilicate thin films are required to decompose labile pore generators (porogens) and to ensure optimum network formation to improve the electrical and mechanical properties of low-k dielectrics. The goal of this work is to choose the best vacuum-ultraviolet photon energy in conjunction with vacuum ultraviolet (VUV) photons without the need for heating the dielectric to identify those wavelengths that will have the most beneficial effect on improving the dielectric properties and minimizing damage. VUV irradiation between 8.3 and 8.9 eV was found to increase the hardness and elastic modulus of low-k dielectrics at room temperature. Combined with UV exposures of 6.2 eV, it was found that this “UV/VUV curing” process is improved compared with current UV curing. We show that UV/VUV curing can overcome drawbacks of UV curing and i...

Measurement of the vacuum-ultraviolet absorption spectrum of low-k dielectrics using X-ray reflectivity

During plasma processing, low-k dielectrics are exposed to high levels of vacuum ultraviolet (VUV) radiation that can cause severe damage to dielectric materials. The degree and nature of VUV-induced damage depend on the VUV photon energies and fluence. In this work, we examine the VUV-absorption spectrum of low-k organosilicate glass using specular X-ray reflectivity (XRR). Low-k SiCOH films were exposed to synchrotron VUV radiation with energies ranging from 7 to 21 eV, and the density vs. depth profile of the VUV-irradiated films was extracted from fitting the XRR experimental data. The results show that the depth of the VUV-induced damage layer is a function of the photon energy. Between 7 and 11 eV, the depth of the damaged layer decreases sharply from 110 nm to 60 nm and then gradually increases to 85 nm at 21 eV. The maximum VUV absorption in low-k films occurs between 11 and 15 eV. The depth of the damaged layer was found to increase with film porosity.

Effects of cesium ion implantation on the mechanical and electrical properties of porous SiCOH low-k dielectrics

In this work, the authors report an investigation of the effects of cesium (Cs) ion implantation on both porogen-embedded and ultraviolet (UV)-cured (porous) SiCOH films. For porogen-embedded SiCOH, it was found that Cs ion implantation can greatly improve the elastic modulus. It can also increase the time-zero dielectric breakdown (TZDB) strength. It also leads to an increase in the k-value for medium and high Cs doses, but for low Cs doses, the k-value decreased compared with its pristine counterpart. For UV-cured SiCOH, it was found that Cs-ion implantation does not improve the elastic modulus. It also leads to lower TZDB field strength and much higher k-values than its pristine counterpart. These effects can be understood by examining the changes in chemical bonds. This treatment is shown to have the potential to help solve the problem of the demand for lower k-values and the concomitant weak mechanical strength of SiCOH.

Effects of ultraviolet and vacuum ultraviolet synchrotron radiation on organic underlayers to modulate line-edge roughness of fine-pitch poly-silicon patterns

Deformation of the pattern or the increase in line roughness during plasma etching becomes more significant with the shrink of complementary metal–oxide–semiconductor patterns. For aggressively scaled patternings, an organic underlayer (UL) is often used under the photoresist and a thin layer of a Si-containing hardmask. In this work, the effect of ultraviolet/vacuum ultraviolet (VUV) photons on UL parameters such as wavelength, photon dose, and process order was investigated using synchrotron radiation. First, the index of refraction and extinction coefficients of mask materials such as e-beam resist [hydrogen silsesquioxane (HSQ)] and organic UL (NFC-1400; NFC) were measured by utilizing the Kramers–Kronig relations and/or ellipsometry measurements depending on the wavelength involved. Second, VUV photons at specific wavelengths, corresponding to absorption maxima of HSQ and NFC at 54 nm (HSQ), 62 nm (HSQ and NFC), 88 nm (HSQ), 112 nm (NFC), 138 nm (HSQ), 155 nm (NFC), 194 nm (NFC), and 238 nm (NFC), were exposed before or/and after etching of NFC. The authors continued to etch into poly-Si, and the resulting line-edge roughness (LER) was measured. The improvement of the LER was seen at the wavelengths corresponding to the absorption maxima of NFC, and the degree of LER improvement was better at the higher photon dose up to 3 × 1017 photons/cm2. The LER reduced from 6.7 to 4.2 nm and to 3.6 nm when the VUV photons at wavelengths of 62 and 155 nm, respectively, were used for exposure. In contrast, pattern degradation was observed at the wavelengths corresponding to the absorption maxima of HSQ. These findings indicate that optimizing VUV radiation corresponding to the UL materials greatly influences the LER.Deformation of the pattern or the increase in line roughness during plasma etching becomes more significant with the shrink of complementary metal–oxide–semiconductor patterns. For aggressively scaled patternings, an organic underlayer (UL) is often used under the photoresist and a thin layer of a Si-containing hardmask. In this work, the effect of ultraviolet/vacuum ultraviolet (VUV) photons on UL parameters such as wavelength, photon dose, and process order was investigated using synchrotron radiation. First, the index of refraction and extinction coefficients of mask materials such as e-beam resist [hydrogen silsesquioxane (HSQ)] and organic UL (NFC-1400; NFC) were measured by utilizing the Kramers–Kronig relations and/or ellipsometry measurements depending on the wavelength involved. Second, VUV photons at specific wavelengths, corresponding to absorption maxima of HSQ and NFC at 54 nm (HSQ), 62 nm (HSQ and NFC), 88 nm (HSQ), 112 nm (NFC), 138 nm (HSQ), 155 nm (NFC), 194 nm (NFC), and 238 nm (NFC), we...

The effect of vacuum ultraviolet irradiation on the time-dependent dielectric breakdown of organosilicate dielectrics

In this work, the effect of vacuum ultraviolet (VUV) exposure on the time-dependent dielectric breakdown (TDDB) properties of porous low-k films was investigated. Synchrotron irradiation was used to simulate the VUV photon irradiation from processing plasmas without any particle flux. The synchrotron flux varies with the wavelength, so the irradiation time was chosen to produce the same fluence at various photon energies. The deterioration of TDDB and generation of negative mobile charge were observed in the film after exposure to the VUV photons with 9 eV or higher energy. These effects were not observed in the films exposed with 7-eV photon energies or less. The creation of paramagnetic defects was observed with the ESR measurement and believed to be the reason for TDDB degradation. Depletion of carbon and breakage and rearrangement of the Si-O-Si structure were observed and believed to be the reason for mobile charge generation and the change in TDDB, chemical, and mechanical properties.