Wen Ru Sun

Effect of Mo Addition on the Grain Growth of IN718 Alloy

The effect of Mo addition on the grain growth of Inconel 718 alloy has been investigated. It was revealed that δ phase was precipitated at the grain boundaries when the Mo addition is in the range of 2.80% - 4.00%, while the Mo-bearing phase was precipitated at the grain boundaries when the Mo addition is in the range of 5.50% - 7.50%. By pinning the grain boundary, the grain boundary precipitate can effectively prevent the grain growths. So the grains grow rapidly with increase the solution temperature when the grain boundary precipitate is absent. The activation energy value for grain growth of IN718 alloys with different Mo addition is 210 - 255 kJ/mol and the grain growth mechanism is controlled by the self-diffusion. The grain growth exponent reduces with increasing Mo addition.

Influence of Phosphorus and Boron on Creep Behavior and Fracture Mechanism of GH4169 Superalloy

By means of creep properties measurement and microstructure observation, the influence of the traces P, B on creep behaviors and fracture mechanism of GH4169 alloy was investigated. Results showed that during creep the twinning was thought to be the main deformation mechanism of GH4169 alloy, however the deformation mechanisms of alloy containing P, B were the twinning and slipping of dislocations activated within the grains. And the fact that the slipping of dislocations activated within the grain can delay the stress concentration in the local regions to restrain the initiation of the cracks to improve the creep resistance of the alloy. Compared to GH4169 alloy, the fracture of GH4169G alloy displayed the non-smooth surface. The adding traces P, B were segregated in the region near the boundary, which may promote the particle-like δ phase precipitated along the boundary to restrain the boundaries slipping and the cracks propagation. This was thought to be the main reason for enhancing the strength of the boundary and prolonging the creep life.

Hot Working Behavior of Casting Thermo-Span Alloy

Thermo-Span alloy is an oxidation resistant, low thermal expansion superalloy with good mechanical properties at the service temperature. This paper investigated the hot working behavior of casting Thermo-Span alloy deformed at 900~1150°C, with strains of 20%, 40% and 60% at strain rates of 1 and 10 s-1. Dynamic recrystallization (DRX) grains were formed at 1110°C with a strain of 20%, at 1050°C with a strain of 40%. Increasing the deformation rate and strain can promote the DRX. However, when the strain exceeded 60% or the deformation temperature was above 1150°C with 40% strain, the surface cracks occurred, indicating that the alloy should be deformed in one heat no larger than 60%. By forging and rolling at 1050°C, Thermo-Span alloy with good surface quality and homogeneous grains was produced, and the tensile properties were still acceptable.

Grain Refinement of GH4169G Alloy by the Combination of Heat Treatment and Cold Deformation

The precipitating behavior of δ phase in GH4169G alloy at 910°C was investigated and a novel process for achieving fine-grained GH4169G sheet with average grain size of ASTM13 was proposed. Globular δ phase precipitation precedes that of the plate-like δ phase, forming at grain boundary first and later in grain. After globular δ phase reaches a peak volume, it begins to transform into plate-like in grain boundary, and then the plate-like δ phase forms in grain in certain direction. The grain-fined process includes the following steps:(1) solution treated at a proper temperature, then air cooled; (2) soaked for δ phase precipitation; (3) cold rolled; (4) annealed for recrystallization. Microstructure analysis from optical microscopy (OM) and scanning electron microscopy (SEM) revealed that both plate-like and globular δ phase remarkably restrained the grain growth during annealing recrystallization. The optimum parameters for the grain refinement were determined finally.

Effects of Nb/Ti Ratio on the Microstructures of Two Experimental Ni-Based Cast Superalloys

Effects of Nb/Ti ratio on the microstructures of two experimental Ni-based cast superalloys of the Nb/Ti ratio 0.46 and 0.03 were investigated. The Nb/Ti ratio had a significant effect on the dendritic microstructures, especially the γ precipitate, of the two alloys under the as-cast condition. The amount and composition of primary MC carbides were closely related to the Nb/Ti ratio for that the Nb atoms have a stronger tendency to form the MC carbides than the Ti atoms. During thermal exposure, the primary MC carbides gradually degraded through two reactions: firstly MC + γ M6C + γ and then MC + γ M23C6 + γ. The Nb/Ti ratio had little influence on the reaction formation but obvious influence on the decomposition degree of the primary MC carbides decomposition. In addition, the second M6C and M23C6 carbides on the boundaries (GBs) gradually formed a continuous chain during thermal exposure. The γ-free zones appeared along the GBs as the growth of the second carbides and γ precipitates on the GBs when thermal exposure time last up to 3000 h.

Effects of Phosphorus on Laves Phase Dissolution and Elemental Diffusion in GH706 Alloy

The effects of P on element segregation, Laves phase dissolution and elemental diffusion in GH706 alloy have been investigated. The results show that P promotes the segregation of Nb and Ti. Phosphorus was enriched in Laves phase, which enhanced the precipitation of blocky Laves phase, while constrained the formation of eutectic Laves phase. Moreover, more needle-like phase was formed around blocky Laves phase in high P-doped alloy. It also demonstrated that P slightly lowered the melting-point of Laves phase. During the homogenization process, P hindered the diffusion of Nb which blocks the diffusion of Nb and dissolution of Laves phase, and complicated the homogenization treatment.

Effects of Phosphorus on Microstructure and Mechanical Properties in NiCr Alloys

Microstructure and mechanical properties of Ni-Cr alloys with various contents of Phosphorus (P) have been investigated. It is found that the increase of phosphorus refined dendritic structures in as-cast alloys and decreased micro-segregation of Chromium (Cr) element. α-Cr which precipitated during hot-rolling process was obviously inhibited by phosphorus because of its prior occupancy on grain boundaries and decreasing precipitation driving force of α-Cr. Tensile and impact properties were examined on samples under different heat treatments. Though the yield strength of as-rolled alloys was increased by precipitation of α-Cr, the elongation and impact energies were reduced. It is worthy to note that impact energies of samples solutioned at 950°C increased with the increasing phosphorus. The results indicated that dislocations are markedly effected by phosphorus which is probably the reason for improving impact energies.

Effects of Co on the Solidification and Precipitation Behaviors of IN 718 Alloy

The effects of Co from 0 to 11.60 % (in mass fraction) on the solidification and precipitation behaviors of IN 718 alloy had been investigated. The results showed that the volume fraction of the dendrite core increased with the addition of Co. In the alloys with 0-5.84 %Co, the addition of Co could restrain the precipitation of blocky Laves phase and promoted the formation of eutectic Laves phase. In the alloys with 9.00-11.60 % Co, the eutectic gray phase and small blocky Laves phase precipitated in the interdendritic region. The eutectic gray phase increased and small blocky Laves phase decreased with increasing Co. The parallel lath-like δ-Ni3Nb phase was observed to precipitate in some interdendritic region without the formation of gray phase and Laves phase in the 9.00-11.60 % Co alloys. Further research found that Co slightly segregated in the dendrite core and markedly raised the solubility of element Mo in the dendrite core which resulted in reduced Mo in the residual liquid, and consequently, restrained Laves phase while promoted the precipitation of Mo-depleted gray phase and δ-Ni3Nb phase. Furthermore, Co was seemed to elevate the solidification point of the γ matrix while decrease that of the Laves phase.

Effect of Mo on As-Cast Microstructure of a Modified 718 Alloy

The microstructure of as-cast 718 alloy after modified with Mo has been investigated by means of optical microscope (OM), scanning electron microscope (SEM) and X-ray diffraction (XRD). It was found that the dendrite arm space was widened and the interdendritic area was reduced by increasing Mo addition. And no new phase was precipitated in the modified alloys by Mo addition in the range of the present test. The addition of Mo promoted the precipitated of Laves phase, restrained the formation of δ phase, and elevated melting point of the Laves phase.

Uniaxial Compression Test and FEM Simulation for GH4145 Superalloy at Room Temperature

In this paper, uniaxial compression testsfor GH4145 superalloywere conducted on Gleeble-3800 at room temperature and 60°C with strain rates ranging from 0.5s-1 to 10s-1. No cracks were observed in all the specimens deformed from 10% to 70%, indicating that the GH4145 superalloy possesses great ductility under room temperature. The flow stress of GH4145 superalloywas not sensitive to strain rate deformed around room temperature and it decreased slightly with the temperature increasing. Dynamic recovery during deformation will start to balance the effect of work hardening when the true strain was arisen up to 0.4. Good agreement between the calculated and simulated temperature and strain shows that calculation method is accurate enough for the prediction.